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12

GLOWPLUG

The role of the glowplug

Glowplug life

Particularly  in  the  case  of  very  high  performance  engines, 
glowplugs must be regarded as expendable items. However, 
plug life can be extended and engine performance maintained 
by careful use, i.e.: 

Install a plug suitable for the engine.
Use  fuel  containing  a  moderate  percentage  of 
nitromethane.
Do  not  run  the  engine  too  lean  and  do  not  leave  the 
battery connected while adjusting the needle. 

With a glowplug engine, ignition is initiated by the application 
of a 1.5-volt power source. When the battery is disconnected, 
the  heat  retained  within  the  combustion  chamber  remains 
sufficient to keep the plug filament glowing, thereby continuing 
to keep the engine running. Ignition timing is 'automatic' : under 
reduced load, allowing higher rpm, the plug becomes hotter 
and, appropriately, fires the fuel/air charge earlier; conversely, 
at  reduced  rpm,  the  plug  become  cooler  and  ignition  is 
retarded.

Apart from when actually burned out, a plug may need to be 
replaced  because  it  no  longer  delivers  its  best  performance, 
such as when:

When to replace the glowplug

Filament surface has roughened and turned white. 
Filament coil has become distorted.
Foreign matter has adhered to filament or plug body has 
corroded.
Engine tends to cut out when idling.
Starting qualities deteriorate.

Since  the  compatibility  of  the  glowplug  and 
fuel  may  have  a  marked  effect  on 
performance  and  reliability,  it  is  suggested 
to  use  the  O.S.  Type  F  plug  when  it  is 
necessary to replace.  Carefully install plug 
finger-tight,  before  final  tightening  with  the 
correct size plug wrench.

The engine is installed with the O.S. Type F plugs.

13

 

MIXTURE CONTROLS

The Needle Valve
When  set  to  produce  maximum  power  at  full  throttle,  this 
establishes  the  basic  fuel/air  mixture  strength.  The  correct 
mixture  is  then  maintained  by  the  carburetor's  built-in 
automatic  mixture  control  system  to  cover  the  engine's 
requirements at reduced throttle settings.
The Mixture Control Valve
This  meters  fuel  flow  at  part-throttle  and  idling  speeds  to 
ensure  reliable  operation  as  the  throttle  is  opened  and 
closed.  The  Mixture  Control  Valve  is  factory  set  for  the 
approximate best result. First run the engine as received and 
readjust the Mixture Control Screw only if necessary.

Two  mixture  controls  are  provided  on  this 
Carburetor.

Needle Valve

Mixture Control Valve

The carburetor Mixture Control Valve is set at basic position ( 
a  little  on  the  rich  side)  at  the  factory.  However,  minor 
readjustment  will  be  required  for  a  fuel  used,  atmospheric 
conditions and a model. When a good result is not obtained 
with the factory setting, readjust it according to the MIXTURE 
CONTROL  VALVE  ADJUSTMENT  section.  Please  note 
during  a  running-in  period  flights  should  be  made  with  a 
slightly  rich  needle  setting.  Therefore,  during  a  running-in 
period  proper  carburetor  responses  will  not  be  obtained. 
Adjust  it  for  optimum  position  after  the  running-in  is 
completed.

THROTTLE LINKAGE

Before connecting the throttle to its servo, make sure that 
the throttle arm and linkage safely clear any adjacent part 
of the airframe structure, etc., as the throttle is opened and 
closed.  Connect  the  linkage  so  that  the  throttle  is  fully 
closed when the transmitter throttle stick and its trim lever 
are at their lowest settings and fully open when the throttle 
stick  is  in  its  fully-open  position.  Carefully  align  the 
appropriate holes in the throttle arm and servo horn so that 
they  move  symmetrically  and  smoothly  through  their  full 
travel.

Throttle Lever

Fuel Inlet

Rotor Guide Screw

 

CARBURETOR 80T PARTS NAMES

Summary of Contents for FR7-420

Page 1: ...h the aircraft radio control equipment etc are accessible for checking at the same time Seven cylinder radial overhead valve four stroke engine 1 SAFETY INSTRUCTIONS AND WARNINGS ABOUT YOUR O S ENGINE NOTES WHEN APPLYING AN ELECTRIC STARTER ABOUT THE ENGINE ENGINE PARTS NAME INSTALLATION FUEL TANK LINES GLOWPLUG MIXTURE CONTROLS PROPELLER GLOWPLUG HEATING FUEL AND LUBRICATION CONTENTS STARTING RUN...

Page 2: ... like automobile engines exhaust deadly carbon monoxide Run your engine only in an open area Model engines generate considerable heat Do not touch any part of your engine until it has cooled Contact with the muffler silencer cylinder head or exhaust header pipe in particular may result in a serious burn 3 NOTES This engine was designed for model aircraft Do not attempt to use it for any other purp...

Page 3: ...ontaining loose gravel or sand The propeller may throw such material in your face and eyes and cause injury For their safety keep all onlookers especially small children well back at least 20 feet or 6 meters when preparing your model for flight If you have to carry the model to the take off point with the engine running be especially cautious Keep the propeller pointed away from you and walk well...

Page 4: ...RIES Glow Plug Type F installed on the engine Valve adjusting tool kit Feeler gauge 0 04mm Feeler gauge 0 1mm Hex key 1 5mm Wrench 5mm Plug Cable Set Plug Cable Plug Terminal 7pcs 7pcs w silicone tube Radial Mount Retaining Screw Set Engine mounting screws M5X25 Lock washers ø5 Blind nuts M5 5pcs 5pcs 5pcs Lead for ground 5 1pc Needle Valve Extension Cable Set STANDARD ACCESSORIES Drain Plug Carbu...

Page 5: ...loosening The needle valve supplied with this engine is designed to incorporate an extension so that when the engine is enclosed within the fuselage the needle valve may be adjusted from the outside For this purpose a Needle Valve Extension Cable Set is supplied with the engine If a longer extension is reguired cut a commercially available rod to the required length bend one end to an L shape inse...

Page 6: ...mostly accumulate here Dirt and foreign matter mostly accumulate here Needle valve holder 11 FUEL TANK LINES Make sure that the tank is well rinsed out with methanol or glow fuel before installation and that the pickup weight is well clear of the bottom of the tank when held vertically A 700cc tank will allow approx 10 minutes medium speed flight Locate the fuel tank as close as possible to the ca...

Page 7: ...set to produce maximum power at full throttle this establishes the basic fuel air mixture strength The correct mixture is then maintained by the carburetor s built in automatic mixture control system to cover the engine s requirements at reduced throttle settings The Mixture Control Valve This meters fuel flow at part throttle and idling speeds to ensure reliable operation as the throttle is opene...

Page 8: ...of more than 40mm dia Ream the propeller shaft hole to 9 7mm bore with an appropriate reamer checking that the hole is exactly centered Install the prop to the engine shaft followed by the retaining washer and prop nut and tighten firmly with a 17mm wrench not supplied 2 15 3 Add the special tapered and slotted locknut and secure with a 14mm wrench while holding the prop nut with the 17mm wrench n...

Page 9: ...glowplug leads are extended together as a single cable use heavier wire e g cross section area of 2 0mm multi strand copper core as supplied for earth lead Earth ground lead Fasten to the motor mount FUEL AND LUBRICATION Fuel Suitable fuel for this engine is a methanol based fuel containing 5 8 nitromethane and 8 10 lubricant It is suggested to dilute commercially available 15 nitromethane and 18 ...

Page 10: ...e tubing Drain Plug Breather Nipple 19 STARTING Precautions For safety please observe the following instructions before starting the engine Start the engine by turning the propeller counter clockwise i e normal running direction Do not start the engine with the throttle fully opened otherwise the model will tend to move forward suddently due to the strong thrust of the propeller Hold both wings of...

Page 11: ...ary to arrive at the optimum setting Practical best optimum needle valve setting Approx 45 90 Maximum rpm setting Lean Rich needle valbe setting when starting the engine Rpm starts to decrease Close the needle valve gradually and slowly Engine stops With a propeller which the engine turns approx 6 000rpm with full throttle one misfiring cylinder will drop approx 500rpm and two misfiring cylinders ...

Page 12: ...TTLE VALVE ADJUSTMENT Needle valve adjustment Adjust the needle valve following the instructions given in STARTING section Mixture control valve adjustment The carburetor of your enigine has been factory set for the approximate best result with the fuel tank located in the normal position i e close to the back of the engine and where the level of the needle valve is at 1 3 height of the tank refer...

Page 13: ...l be necessary to turn the Mixture Control Valve counter clockwise approximately 1 12 turn 30 Thirdly if the rpm increase but the engine appears to run with reduced power it is probable that one of the cylinders has ceased firing You may detect this by the difference in exhaust note and rpm compared with previous full throttle running The cutting out of the cylinder may be caused by the idle speed...

Page 14: ...tromethane in the fuel can also contribute to the problem Care and Maintenance Sound at full throttle changes when one or two cylinders are not firing With a propeller which the engine runs approx 6 000rpm with full throttle one misfiring cylinder will drop approx 500rpm and two misfiring cylinders will drop approx 1 000rpm 27 Do not close the needle valve and mixture control valve too far as this...

Page 15: ... gap exceeds 0 1mm but is not more than 0 14mm i e the thickness of both feeler gauges inserted together it is not necessary to readjust the clearance if the engine runs satisfactorily Fig 1 If a clearance is found to be outside either of these limits it should be reset as follows 0 0 4 m m 29 Carefully loosen the locknut on rocker arm 1 4 1 2 turn with 5mm wrench Fig 2 1 Loosen approx 1 4 to 1 2 ...

Page 16: ...00 47101700 47181140 47181000 71912110 71912100 71615009 46471000 72200060 72200200 72200170 72200171 72200190 72200180 47181210 72200080 71912150 79870050 79871525 Description Code No No Description Code No No Rocker Cover Rocker Arm Tappet Adjusting Screw Rocker Arm Thrust Washer 2pcs Rocker Arm Shaft Cylinder Head W Valve Assembly Cylinder Head Valve 1pc Valve Spring 1pc Valve Spring Retainer 1...

Page 17: ...rburetor Retaining Screw 2pcs 1 2 2 1 3 4 5 6 7 7 1 7 2 8 9 9 1 10 47181970 27381940 26711305 47181100 22681953 46115000 45581820 47181600 46066319 24881824 47181200 22081408 22081313 45581700 N M3x6 S M3x3 1 2 3 4 5 6 7 8 9 9 1 N M3x22 2 1 7 1 7 2 10 33 46210300 71531000 72403050 79870050 55500004 71521000 71531010 COLLECTOR EXHAUST PIPE NON BUBBLE WEIGHT SUPER FILTER L LONG SOCKET WRENCH WITH PL...

Page 18: ...2 UNF3 8 24 9 95 cc x 7 0 607 cu in x 7 24 0 mm 0 945 in 22 0 mm 0 866 in 1 500 7 000r p m 3 167 g 111 71 oz C Copyright 2010 by O S Engines Mfg Co Ltd All rights reserved Printed in Japan 60092360 081002 TEL 06 6702 0225 FAX 06 6704 2722 6 15 3 Chome Imagawa Higashisumiyoshi ku Osaka 546 0003 Japan URL http www os engines co jp ...

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