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nuaire.co.uk 

029 2085 8400

13. 03. 19. Document Number  671188

Installation and Maintenance

Ecosmart Boxer Air Handling Units

4.1 Connections

4.1.1 Mains Connections

Mains cables should be suitably sized and terminated at terminals 
shown on the appropriate diagram.

Where units form part of a system it will be necessary to install 
and connect mains wiring between controls and devices such as 
heat exchangers and motorised dampers - refer to the relevant 
section of this document.

Where units are supplied in modular sections, sizes 3 to 7, it will 
also be necessary to install and connect mains wiring between 
sensors and actuators. Extension of the cable looms may be 
required.

4.1.2 Control Connections

Net - the 4 IDC plug-in connectors are 
provided for the connection of compatible 
sensors, manual controls and for linking the 
fans together under a common control.  
If more than 4 connections are required, the 
junction box (product code ES-JB) should be 
used (see data cable installation).

Where units are supplied in modular sections, sizes 3 to 7, or as part 
of a system it will also be necessary to install data cable (supplied) 
between Ecosmart controls and from Ecosmart sensors and heat 
exchanger etc.

4.1.3 Switched Live (SL) Terminal

A signal of 100 - 230V AC will 
activate the fan from either its off 
state or trickle state (see setting to 
work-trickle switch). When the SL 
is disconnected the fan will  
over-run (see setting to  
work-timer adjustment).  

Do not take this signal from an 
isolating transformer.

4.1.4 Damper Connections

4.1.6 Data Cable Installation

A 4-core SELV data cable is used to connect devices. Do not run data 
cable in the same conduit as the mains cables and ensure there is 
a 50mm separation between the data cable and other cables. The 
maximum cable run between any two devices is 300m when it is 
installed in accordance with the instructions.

Please note that the total data cable length used in any system 
must be less than 1000m. Keep the number of cable joints to a 
minimum to ensure the best data transmission efficiency between 
devices.

4.1.7 Maximum Number of Devices

The maximum number of devices (including fans) that can be 
connected together via the cable is 32, irrespective of their functions.

4.1.8 Other Low Voltage Cables

Follow the basic principle 

(as Data cable installation)

. Keep the cable 

run as short as possible and less than 50 metres.

4.1.9 BMS Input Signals

The BMS connection is made with a plug-in connector 
via the socket (Figure 22). To ensure the connection 
is made only by suitably qualified and authorised 
personnel the plug is not supplied.

It is available from R S Components, Part No. 403-875 
or Farnell, Part No. 963-021.

4.1.5 Volt Free Relay Contacts

Note that the volt free contacts are not 
fused. If these are used to power any external 
equipment, the installer must provide 
adequate fusing or other protections.

These contacts are rated at 5A resistive, 0.5A 
inductive.

Run Connections 

  = Contacts closed when fan is running.

Fault Connections: No fault

  = Contacts closed.  

  

Fault

  

= Contacts open.

Heat Demand

  

= Contacts closed when heating selected. 

Cooling Demand

   = Contacts closed when cooling selected.  

Do not use this contact to switch compressors directly.

Frost Alarm

 - Contacts closed when air off temperature is 4°C or 

below. Fan shuts down, valve opens and the heat demand contacts 
activated.

DX1

 - contacts close when stage 1 of DX coil selected. 

DX2

 - contacts close when stage 2 of DX coil selected.

OP

 - 230V 50Hz 1A max supply to open the damper

CL

 - 230V 50Hz 1A max supply to close the damper

- Neutral supply to damper

RET 

- 230V ac return signal from the damper limit switch indicates the 

damper has reached its operating position. If the return signal is not 
present, the fan will wait for 1 minute before starting.

Note: If a damper is not fitted, connect a link wire from OP to RET. This 
will cancel the delay.

Figure 16. ‘Net’ connection  

for Ecosmart devices.

Figure 20.  

Figure 22.  

Figure 21.  

Figure 17.  

Figure 18.  Drive Open/ 
Spring Close.

Figure 19. Drive Open/ 
Drive Close. 

SL

L

E

N

Remove link if switched live signal, an 

enabler or BMS signal is connected

Mains connection 

230V 50Hz 1PH

OP

S4

S6

230V

motor

230V

motor

A fan starting delay 
of 1 minute is 
imposed to enable 
the damper to 
open. 
To override the 
delay fit a link here.

A fan starting delay 
of 1 minute is 
imposed to enable 
the damper to 
open. 
To override the 
delay fit a link here.

All wiring is 1PH 230V 50Hz

All wiring is 1PH 230V 50Hz

White

Brown

Blue

2

1

CL

N

RET

OP

CL

N

RET

RUN

Run signal

Fault signal

FAULT

Cooling
Demand
Signal

Frost 
Alarm
Signal

Signal for
DX1 coil
if fitted

Signal for
DX2 coil
if fitted

Connect to inlet 
sensor after unit 
is assembled

Outlet 
sensor

Inlet 

Sensor

BMS

0-10V

10V

IMPORTANT

Reversal of the BMS connection will damage the control.

Summary of Contents for ESBH Series

Page 1: ...t Terminals Weathering Roof Sensors User controls For systems which include supply fans with heating and or cooling coils other than where the BMS has control the appropriate user control is required...

Page 2: ...etised Forklift Slings via spreaders fitted to unit with base frame Figure 2 Figure 3 Figure 4 2 0 HANDLING Upon receipt of the equipment an inspection should be made and before commencement of liftin...

Page 3: ...equired install on a secure and level surface use the base frame and the weather roof tailored for each system Connect ducting inlet or extract cowls as appropriate 3 2 5 Wet Pipe Connections 3 2 Asse...

Page 4: ...erse effect on lighting etc There are no inrush starting currents quoted because the Ecosmart control incorporates a soft starting speed control feature The inverters are pre set to match the fan heat...

Page 5: ...itted DX2 coil Signal for if fitted 25 30 2 5 Set air off of LPHW coil temperature 0V 0 10V BMS signal Connections to Damper N L SL DP CL N RET Remove this link wire if NET connections for ECOSMART de...

Page 6: ...n 2 Heating Cooling Fault Frost Tx Rx Ecosmart signal Heat demand Run signal Fault signal DAMPER FAULT RUN HEAT DEMAND L3 L2 L1 N E 400V 50Hz 3ph N mains supply for fan 5 6 3 1 4 2 U V W E L1 L2 L3 U...

Page 7: ...1 15 13 14 12 9 7 5 8 6 10 11 15 12 14 13 CONTACTER A1 A2 ON OFF AUTO HEATER COOL Cooling signal demand Frost alarm signal DX1 coil Signal for if fitted Signal for DX2 coil if fitted 25 3 0 25 Set air...

Page 8: ...15 13 14 12 CONTACTER A1 A2 ON OFF AUTO HEATER COOL Cooling signal demand Frost signal alarm DX1 coil Signal for if fitted DX2 coil Signal for if fitted Connect to inlet sensor after unit is assemble...

Page 9: ...e as Data cable installation Keep the cable run as short as possible and less than 50 metres 4 1 9 BMS Input Signals The BMS connection is made with a plug in connector via the socket Figure 22 To ens...

Page 10: ...hen a fault is present on unit Frost Not applicable see note Tx LED on when the controller is transmitting data Rx LED on when the controller is receiving data Note that the control panel is common to...

Page 11: ...lt Tension Size 7 All belt drive units incorporate belt tensioning devices To adjust the belt tension slacken the pinch bolt on the sides of the motor plate Turn the adjusting bolt clockwise to tighte...

Page 12: ...s of contaminants 4 0 OPERATIONAL LIMITS 4 1 It is important that the specified operational limits for the equipment are adhered to e g operational air temperature air borne contaminants and unit orie...

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