background image

11

E

1

3

.1

1

.0

6

 •

 G

2

1

.0

9

.1

1

23.a Gas train KEV25 1½" and KEV30 1" 

Screw each air pressure measuring nipple into the top of the gas jacket (see 10. Mounting the gas jacket
on the boiler).

The blue hose serves as a control line for the gas train and must be routed in a loose loop without kinking.
Cut the blue hose into two sections. Connect the first sections of blue hose to the "p

L

" connection on the

gas  train  and  the  air  pressure  connection  on  the  gas  jacket,  and  connect  the  other  section  to  the  "p

F

"

measuring point on the combustion chamber. 

The hose must be routed in such a fashion that any condensate forming inside the combu-
stion chamber flows back, and not into the gas train.

Start the burner.

1. Setting the air surplus in high and low-load operation

Set the air flap positions P9 for high-load operation and P1 for low-load operation as specified in 
26. Adjustment tables. Follow the setting procedure described in 24. Adjustment mode - pneumatic 
gas-fired operation with MPA 22 display.

In high-load operation, set the air surplus at the adjustment screw "V" on the gas pressure regulator. 
The CO2 level in the flue gas should be 9-10% for natural gas.

In low-load operation, set the air surplus with the adjustment screw "N" on the gas pressure regulator. 
The CO2 level in the flue gas should be 9-10% for natural gas. The low-load setting influences the 
high-load setting.

In high-load operation, check the air surplus and, if necessary, correct the setting using the adjustment 
screw "V" on the gas pressure regulator.

2. Setting the output in high and low-load operation

Check the high-load setting via the gas flow at the gas meter or compare the nozzle pressure with the 
values stated in 26. Adjustment tables. The output can be increased by opening the air flap (to 
increase P9) and reduced by closing the air flap (to reduce P9). The air surplus is not affected by this 
adjustment.

Check the low-load setting via the gas flow at the gas meter or compare the nozzle pressure with the 
values stated in 26. Adjustment tables. The output can be increased by opening the air flap (increase 
P1) and reduced by closing the air flap (reduce P1). The air surplus is not affected by this adjustment.

Installing the gas train

Installation position 

only in horizontal line, not tilted.

Minimum distance to walling

20 mm

Screw the air pressure measuring nipple into the gas jacket at the top (see "10 Mounting the gas jacket on the boiler").
Route the connecting hose between the measuring nipple for combustion chamber pressure and the gas train in a loose loop.

Gas pressure switch

Pulse line p

G

V

N

Gas pressure switch
for leak check

(gas inlet pressure)

"AIR" air pressure 

connection

Summary of Contents for MGN 1350 M3D DLU

Page 1: ...Installation Maintenance Manual MGN 800 LN SC Modulating Gas Burner Tel 44 0 1905 794331 Fax 44 0 1905 794017 Email info nu way co uk Web www nu way co uk...

Page 2: ...flap positioning motor 7 14 Air pressure switch 7 15 Gas pressure switch for gas inlet pressure 7 16 Gas pressure switch for VPS 7 17 Adjustment of the ignition electrodes 8 18 Flame control with Ion...

Page 3: ...routed with the lowest pres sure loss over the shortest distance to the burner The loss of gas pressure via the gas train and the burner and the resistance on the fuel gas side of the heat generator m...

Page 4: ...LL E N Mode of operation Progressive two stage or modulating Voltage 3 PE 50 Hz 400 V Max power consumption at start during operation 6 5 A max 3 6 A eff Electric motor power at 2800rpm in kW 1 0 Fla...

Page 5: ...e position Position the burner housing in the gas jacket hinge and secure it with a rod The burner is now in the ser vice position Make sure that the gasket is correctly seated between the gas jacket...

Page 6: ...X86 must be connected during two stage operation as delivered condition see Fig For modulating operation the coding plug X85 must be removed Once the connection to the electricity supply has been est...

Page 7: ...h is a differential pressure switch and monitors pressure at the forced air burner The air pressure switch is preset at the factory 15 Gas pressure switch for gas inlet pressure The gas pressure switc...

Page 8: ...the control box Disconnect the plug of the ionisation cable and connect the ionisation measuring cable Perform measurement straight after the post ignition time during the safety time period The ioni...

Page 9: ...h gas train KEVII 1 KEV 2 and KEV DN65 or 23 a Gas train KEV25 1 and KEV30 1 Record the setting data Check the gas pressure monitor after start up To do so close ball valve slowly The burner must shut...

Page 10: ...g In high load operation check the air surplus and if necessary correct the setting with the large flame adjustment screw on the gas pressure regulator 2 Setting the output in high and low load operat...

Page 11: ...gas pressure regulator The CO2 level in the flue gas should be 9 10 for natural gas The low load setting influences the high load setting In high load operation check the air surplus and if necessary...

Page 12: ...not be longer than 20 sec as the MPA 22 will otherwise revert to standby mode If this is the case you will have to start the code entry procedure from the beginning again Press the minus key twice Co...

Page 13: ...request The burner should now start up and dwell in the ignition position If this is not the case please repeat the procedure for adjustment of ignition point P0 under step 7 After the burner has sta...

Page 14: ...ssure B acc to table 989 mbar Gas pressure PG at counter 20 mbar Gas temperature G 16 C Boiler output Qn 220 kW Efficiency K assumed 92 Calorific value Hi n 10 4 kWh m3 Gas flow in standard state Vn G...

Page 15: ...i n 9 3 kWh m3 Burner output kW Boiler output 92 kW Air flap position Burner head position mm Gas nozzle pressure mbar Gas flow rate m3 h St 2 St 1 St 2 St 2 P 9 St 1 P 1 St 2 St 1 St 2 St 1 300 150 2...

Page 16: ...on Burner starts up and swit ches to fault mode before or after expiry of safety period Air pressure monitor does not switch through during pre ventilation See Page 7 21 h Ignition influencing of ioni...

Page 17: ...flame quality P18 The eBus address of the MPA P19 The switch setting of the valve proving system P21 The eBus address of the external controller P24 The modulation delay The set start points P26 To ex...

Page 18: ...photo resistor or internal fault 2CH Internal hardware fault 30 h Internal hardware fault 31 h Internal hardware fault 32 h Internal hardware fault 33 h Internal hardware fault 34 h Internal hardware...

Page 19: ...st duration Y3 remaining post ventilation time State 17 Remaining post ventilation time State 18 Restart disable time waiting loop for low gas program State 20 Standby position 5AH Internal hardware f...

Page 20: ...Boiler type Gas fitting Measured values min max Date P0 start point P1 min load P9 max load Flue gas temperature C Carbon dioxide CO2 level O2 content CO level Flue mbar Nozzle pressure mbar Boiler pr...

Page 21: ......

Page 22: ...Enertech Limited P O Box 1 Vines Lane Droitwich Worcestershire WR9 8NA Tel 44 0 1905 794331 Fax 44 0 1905 794017 Email info nu way co uk Web www nu way co uk...

Reviews: