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Basic description of PCL series 

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Basic Description for PCL Series 

 

This document outlines the major functions of the PCL series pulse control LSIs, which are not part of the PCD 

series 

 

I. Outline

 

The PCD/PCL series pulse control LSIs manufactured by NPM now have a varied lineup. These products (17 
models) can be divided into the following three groups, according to their command functions and registers. 

 

 PCL-240 family 

PCD4500/4511/4521/4541 

PCL-240AK/240MK/240AS/240MS 

 

  PCL50oo family (PCL50oo series) 

PCL3013/5014 
PCL5022/5023 

 

  PCL60oo family (PCL61oo series/60oo series) 

PCL6113/6123/6143 

PCL6025/6045B 

 

1. PCL-240 family 

In this family, each command is allocated a specific bit. 
Basically, this is a simple family that has only four modes: start mode, control mode, register select mode, and 

an output mode (8 bits are used for each mode). Since the PCL-240 series has a larger number of functions 
than the PCD series, some commands for additional functions are accessed through registers. 

 

2. PCL50oo series 

The PCL55oo series has many more functions than the PCL-240 family, with lots of commands and registers. 

The method for writing and reading this series is different from the PCL-240 family. 
The PCL5022/5023 are LSIs for controlling two axes. The specifications for these LSIs when working on one 

axis are not as broad as the PCL5014, which can be used for linear interpolation. (For details about linear 
interpolation, see the user's manual for each model, or see page 17 in this document.) 

 

3. PCL61oo series / 60oo series 

The PCL60oo series has still more functions than the PCL50oo series, such as lots of counters, comparators, 

and an arc interpolation function (see page 16). The bits for commands, registers, and status conditions have 
been named for easy reference. This series contains the best models we offer. 

PCL61oo series has fewer functions than the PCL60oo series, and they cost much less as well. Even though 
the functions are limited, the basic high level functions are still present, such as servomotor control and linear 

interpolation. The power supply requirement is just 3.3 V. They offer the highest output frequency offered by 
the NPM pulse control LSIs, and they can control high-resolution linear motors. 

 

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When our models are classified by compatibility with software programs, there are 6 types, as shown 
below: 

(1) PCD4500/4511/4521/4541 

(2) PCL-240AK/240MK/240AS/240MS 
(3) PCL3013/5014 

(4) PCL5022/5023 
(5) PCL6113/6123/6143 

(6) PCL6025/6045B 

 

Summary of Contents for PCD 4511

Page 1: ...Pulse Control LSIs Basic Description for PCL Series Nippon Pulse Motor Co Ltd I In ns st tr ru uc ct ti io on n d do oc cu um me en nt ts s...

Page 2: ...ge setting 7 7 Operating speed correction function FH correction function 8 8 Various zero return methods 8 9 Comparator 10 10 Pulsar input 13 11 Stepper motor out of step detection function 14 Instru...

Page 3: ...g pulse outputs 21 Backlash correction slip correction 21 Vibration restriction function 21 Simultaneous start simultaneous stop 21 Mechanical input signals 22 Servomotor I F 22 Output pulse specifica...

Page 4: ...writing and reading this series is different from the PCL 240 family The PCL5022 5023 are LSIs for controlling two axes The specifications for these LSIs when working on one axis are not as broad as...

Page 5: ...6 5 Mpps Number of registers for specifying speed 2 FL FH 2 FL FH 3 FL FH FA for correction Number of speed step settings 8 191 13 bits 16 383 14 bits 65 535 16 bits Speed multiplication range 1x to 3...

Page 6: ...ion stages that use linear motors An EZ encoder input terminal is available except on the PCL 240AK for inputting the Z phase signal that is output once per rotation of the encoder This is usually use...

Page 7: ...L 240 series and PCL5022 5023 if you want to use next different operating pattern after completing one operation first the LSI confirms the end of the previous operation using the INT signal or a stat...

Page 8: ...n 1 However the feed amount preset amount or target position still needs to be written again even if the value is the same as in the previous operation because the counter is reset to zero when the cu...

Page 9: ...1 this method always calculates the number of pulses required to deceleration rate and stop The calculated result is used as the rampdown point The advantage of this method is that the deceleration ti...

Page 10: ...that have S curve acceleration deceleration can make this intermediate part a straight line except for PCD series and the PCL3013 By providing a straight line here the acceleration rate will be small...

Page 11: ...the peak of the shape will be smooth 8 Various zero return methods In the PCD series there is no other way to decelerate and perform a zero return than to turn ON the SD sensor to start deceleration a...

Page 12: ...ll stop when the number of pulses is equal to the R0 pre register value and does not require returning to the zero position One example of its use is to zero return the motor using rotation if the ORG...

Page 13: ...014 and PCL61oo series can store two comparator data However the PLC61oo series have a simplified version of this function This section discusses examples of the comparator function in the PCL3013 501...

Page 14: ...Set R8 Environment register 3 bit 13 1 output an INT signal when the comparator conditions are met Set R7 Environment register 2 bits 16 to 19 00100 comparator condition R10 counter Set R7 Environment...

Page 15: ...two comparators Basically the LSI operates with the range of the data from two comparators allowing them to function as software end limits When the comparator conditions are met the machine has move...

Page 16: ...ately The right rotary switch is used to select the units how many pulses per tick on the dial Basically most pulsars can output A B phase signals When an operator needs to adjust the position of a wo...

Page 17: ...o series has a deflection counter for detecting an out of step motor This counter manages the deflection amount For example if the maximum deflection detection amount is set to 5 when the difference b...

Page 18: ...scribe enhanced control functions such as interpolation controls and a target position override function using the PCL6025 6045B for our example the top of the line NPM pulse control models The follow...

Page 19: ...of pulses from the current position on each axis The PCL automatically identifies the axis with the larger feed amount as main axis and the other axis is the slave axis The main axis is supplied with...

Page 20: ...peration and each subsequent operation The pre registers have the two step design shown in Figure 4 They operate as a FIFO Normally operation data is written to the 2nd pre register and when you want...

Page 21: ...ay than the preset target position during acceleration or constant speed operation the PCL will operate with the current speed pattern and complete the positioning using the new data When target posit...

Page 22: ...he new speed without changing the S curve characteristics POINT 5 Smooth the speed curve by using the FH correction function What is the FH correction function During a positioning operation if the fe...

Page 23: ...t comparison results externally use as an internal synchronous start Immediate stop or deceleration stop of the operation Automatic speed change during operation Software limit function Out of step de...

Page 24: ...an H8 CPU 16 bit 4 For a 68000 CPU 16 bit Idling pulse outputs When starting with acceleration deceleration this function makes it possible to accelerate to the initial speed after a few pulses of ope...

Page 25: ...on each axis 1 INP Input a positioning complete signal that is output by a servomotor driver 2 ERC Output deflection counter clear signal sent to a servomotor driver 3 ALM Input an alarm signal that i...

Page 26: ...until the current position counter becomes 0 One pulse operation Output just one pulse Timer operation The IC performs a positioning operation internally However it does not output pulses Used as a p...

Page 27: ...go Bunkyo ku Tokyo 113 0033 Japan TEL 81 3 3813 8841 FAX 81 3 3813 7049 Web http www pulsemotor com E mail int l npm co jp North South America Nippon Pulse America Inc 1073 East Main Street Radford VA...

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