background image

Basic description of PCL series 

-10- 

 
(6) Zero position search operation 

50oo(except PCL5022/5023) 60oo

 

In this zero search, the motor rotates between the -EL sensor and +EL sensor, back and forth, and finally finds 
the zero position from the specified direction. Internally, this is configured by automatically switching between 

zero return operations and zero leaving operations. 

 
(7) Other zero return operations 

60oo

 

Other zero return operations are possible with the PCL6025/6045B: a) return to a memorized ORG signal ON 
position, b) the motor decelerates, stops and then reverses when the EL signal goes ON. When the specified 

number of EZ pulses is counted, the motor stops. 

 

For the details about methods (5), (6), and (7), see the User's Manual for these operation modes. 

 

9. Comparator

 

50oo(Except PCL5022/5023) 61oo 60oo 

 

The comparator refers to a comparison circuit. 
Compare the preset value (i.e. the comparator 

data) with an internal counter value. When the 
comparison condition is met, the LSI will output 

a signal, or the PCL can take further action. 
In simple terms, it lets you know when the 

machine has passed a position with a signal, 
which can be used to have the machine do 

something else. 
The details of the comparator function vary with 

each model. 
The PCL60oo series can store five comparator 

data. The internal action that occurs when a 
condition is met can be selected from various 

items. The PCL3013/5014 and PCL61oo series 
can store two comparator data. However, the 

PLC61oo series have a simplified version of this 
function. 

 

This section discusses examples of the comparator function in the PCL3013/5014. 
We’ll refer to comparator 1 data as "CMPD1," Comparator 2 data are "CMPD2," the countdown counter value 

is "DC," and the up/down counter value is "UDC." 

 
(1) What kinds of conditions can be specified? 

You decide which conditions will be used for the CMPD1 (or CMPD2) and DC (or UDC), and the signal to be 
output. You can select from 13 types of conditions, including those shown below. 

a) When UDC is equal to CMPD1, output a signal. (CMPD1 = UDC) 
b) When UDC is larger than CMPD1, output a signal. (CMPD2<UDC) 

c) When DC is smaller than CMPD2, output a signal. (CMPD2>DC) 
d) When UDC is larger than CMPD1, and is smaller than CMPD2, output a signal (CMPD1<UDC<CMPD2) 

 
(2) What does it mean to put out a signal? 

a) The CMP terminal goes ON (LOW) unconditionally when the comparator conditions are met. 
b) An INT signal can be output. Set bit 12 in R8 (Environment register 3) 

 
(3) What kinds of internal processing will the PCL do when the conditions are met? 

The PCL3013/5014, in addition to turning ON the CMP terminal and outputting an INT signal, can do any of 

the four things below. 
a) Do nothing. 

b) Immediately stop outputting pulses. 
c) Continue the internal operation but don’t output pulses. 

d) Change the FH speed or the acceleration/deceleration rate to the pre-register values. 
=> Select one of the actions the above using bits 20 and 21 in R7 (Environment register 2). 

<Figure 14> 

When the motor reaches a preset 

position, a signal is output. 

FL 

FH 

Summary of Contents for PCD 4511

Page 1: ...Pulse Control LSIs Basic Description for PCL Series Nippon Pulse Motor Co Ltd I In ns st tr ru uc ct ti io on n d do oc cu um me en nt ts s...

Page 2: ...ge setting 7 7 Operating speed correction function FH correction function 8 8 Various zero return methods 8 9 Comparator 10 10 Pulsar input 13 11 Stepper motor out of step detection function 14 Instru...

Page 3: ...g pulse outputs 21 Backlash correction slip correction 21 Vibration restriction function 21 Simultaneous start simultaneous stop 21 Mechanical input signals 22 Servomotor I F 22 Output pulse specifica...

Page 4: ...writing and reading this series is different from the PCL 240 family The PCL5022 5023 are LSIs for controlling two axes The specifications for these LSIs when working on one axis are not as broad as...

Page 5: ...6 5 Mpps Number of registers for specifying speed 2 FL FH 2 FL FH 3 FL FH FA for correction Number of speed step settings 8 191 13 bits 16 383 14 bits 65 535 16 bits Speed multiplication range 1x to 3...

Page 6: ...ion stages that use linear motors An EZ encoder input terminal is available except on the PCL 240AK for inputting the Z phase signal that is output once per rotation of the encoder This is usually use...

Page 7: ...L 240 series and PCL5022 5023 if you want to use next different operating pattern after completing one operation first the LSI confirms the end of the previous operation using the INT signal or a stat...

Page 8: ...n 1 However the feed amount preset amount or target position still needs to be written again even if the value is the same as in the previous operation because the counter is reset to zero when the cu...

Page 9: ...1 this method always calculates the number of pulses required to deceleration rate and stop The calculated result is used as the rampdown point The advantage of this method is that the deceleration ti...

Page 10: ...that have S curve acceleration deceleration can make this intermediate part a straight line except for PCD series and the PCL3013 By providing a straight line here the acceleration rate will be small...

Page 11: ...the peak of the shape will be smooth 8 Various zero return methods In the PCD series there is no other way to decelerate and perform a zero return than to turn ON the SD sensor to start deceleration a...

Page 12: ...ll stop when the number of pulses is equal to the R0 pre register value and does not require returning to the zero position One example of its use is to zero return the motor using rotation if the ORG...

Page 13: ...014 and PCL61oo series can store two comparator data However the PLC61oo series have a simplified version of this function This section discusses examples of the comparator function in the PCL3013 501...

Page 14: ...Set R8 Environment register 3 bit 13 1 output an INT signal when the comparator conditions are met Set R7 Environment register 2 bits 16 to 19 00100 comparator condition R10 counter Set R7 Environment...

Page 15: ...two comparators Basically the LSI operates with the range of the data from two comparators allowing them to function as software end limits When the comparator conditions are met the machine has move...

Page 16: ...ately The right rotary switch is used to select the units how many pulses per tick on the dial Basically most pulsars can output A B phase signals When an operator needs to adjust the position of a wo...

Page 17: ...o series has a deflection counter for detecting an out of step motor This counter manages the deflection amount For example if the maximum deflection detection amount is set to 5 when the difference b...

Page 18: ...scribe enhanced control functions such as interpolation controls and a target position override function using the PCL6025 6045B for our example the top of the line NPM pulse control models The follow...

Page 19: ...of pulses from the current position on each axis The PCL automatically identifies the axis with the larger feed amount as main axis and the other axis is the slave axis The main axis is supplied with...

Page 20: ...peration and each subsequent operation The pre registers have the two step design shown in Figure 4 They operate as a FIFO Normally operation data is written to the 2nd pre register and when you want...

Page 21: ...ay than the preset target position during acceleration or constant speed operation the PCL will operate with the current speed pattern and complete the positioning using the new data When target posit...

Page 22: ...he new speed without changing the S curve characteristics POINT 5 Smooth the speed curve by using the FH correction function What is the FH correction function During a positioning operation if the fe...

Page 23: ...t comparison results externally use as an internal synchronous start Immediate stop or deceleration stop of the operation Automatic speed change during operation Software limit function Out of step de...

Page 24: ...an H8 CPU 16 bit 4 For a 68000 CPU 16 bit Idling pulse outputs When starting with acceleration deceleration this function makes it possible to accelerate to the initial speed after a few pulses of ope...

Page 25: ...on each axis 1 INP Input a positioning complete signal that is output by a servomotor driver 2 ERC Output deflection counter clear signal sent to a servomotor driver 3 ALM Input an alarm signal that i...

Page 26: ...until the current position counter becomes 0 One pulse operation Output just one pulse Timer operation The IC performs a positioning operation internally However it does not output pulses Used as a p...

Page 27: ...go Bunkyo ku Tokyo 113 0033 Japan TEL 81 3 3813 8841 FAX 81 3 3813 7049 Web http www pulsemotor com E mail int l npm co jp North South America Nippon Pulse America Inc 1073 East Main Street Radford VA...

Reviews: