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NovoPress HSBL Series, Operating Instructions Manual, Page: 4 / 28

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NovoPress HSBL Series Operating Instructions Manual Download Page 4

2

Rapid-action coupling

Coupling

Hold the coupling sleeve (KM) at the sliding
sleeve (SH) and slide onto the coupling plug (KS).

Uncoupling

Hold the coupling sleeve (KM) at the sliding
sleeve (SH) and pull off of the coupling plug (KS).

To deaerate the cylinder carry out a few idle strokes. The hydraulic unit must be on a higher level than
the cylinder during this procedure.

     ATTENTION !

WHEN ATTACHING AND REMOVING THE SYSTEM TOOLS OR CARRYING
OUT MAINTENANCE WORK, UNCOUPLE THE HYDRAULIC UNIT OR DI-
SCONNECT IT FROM THE MAINS!

Maintenance

   ATTENTION !
   UNCOUPLE THE HYDRAULIC UNIT OR DISCONNECT IT FROM THE MAINS BEFORE CARRYING 
   OUT MAINTENANCE WORK.

Every week:

– Clean and grease piston rod.

– Clean and grease fixing bolts.

Every month:

Check cylinder for leakage. If necessary, send in for repair.

Summary of Contents for HSBL Series

Page 1: ...Operating Instructions for the SYSTEM TOOLS HSBL 02420 B05eng 0696 ...

Page 2: ...rking cylinder 1 HSBL Cable cutters Order No 1081 3 HSBL Cutting tool 120 Order No 2350 4 HSBL Cutting tool 160 Order No 7020 7 HSBL Plying iron with angle indicator Order No 1179 10 HSBL Punching tool 120 Order No 1118 14 HSBL Punching tool 160 Order No 7050 19 ...

Page 3: ...an be driven by the NOVOPRESS hydraulic unit we recommend the HA 1 hydraulic system with an electric motor Technical specifications Length 620 mm 24 4 Width 140 mm 5 5 Height 365 mm 14 4 Stroke length 120 mm 4 7 Weight 21 kg 46 lb Max working pressure 150 bar 2200 psi Power 150 kN 15 tonf Operation Connect the control conduit 1 of the hydraulic unit to the plug on the device HSBL cylinder Note The...

Page 4: ...raulic unit must be on a higher level than the cylinder during this procedure ATTENTION WHEN ATTACHING AND REMOVING THE SYSTEM TOOLS OR CARRYING OUT MAINTENANCE WORK UNCOUPLE THE HYDRAULIC UNIT OR DI SCONNECT IT FROM THE MAINS Maintenance ATTENTION UNCOUPLE THE HYDRAULIC UNIT OR DISCONNECT IT FROM THE MAINS BEFORE CARRYING OUT MAINTENANCE WORK Every week Clean and grease piston rod Clean and greas...

Page 5: ... fasten using the bolts 2 Operation The mouth can be opened by pulling out a fixing bolt 2 and by tilting out the edge 13 This makes it easier to put in longer cable pieces The HA hydraulic unit is switched on and off by using the foot switch on the unit Accessories A specially ground edge is available for cutting reinforced cables Order No 4121 Maintenance ATTENTION UNCOUPLE THE HYDRAULIC UNIT OR...

Page 6: ...linder 1 Order No 2420 should be attached to the cutting tool as follows 1 Place the protective device with the cutter blade 10 into the stand 13 2 Pull out the fixing bolts 2 on the cylinder 1 as far as possible 3 Slide the cylinder 1 with the spars 4 on to the cutting tool s spars Align the holes on the cutting tool with the fixing bolts 2 on the working cylinder 1 4 Slide the fixing bolts 2 in ...

Page 7: ...e device 10 4 Press the foot switch on the hydraulic unit and keep pressed until cutting is completed ATTENTION BEFORE ATTACHING AND REMOVING THE SYSTEM TOOLS OR CARRYING OUT MAINTENANCE WORK UNCOUPLE THE HYDRAULIC UNIT OR DISCONNECT IT FROM THE MAINS Accessories Vice 100 Order No 6950 The vice is fastened to the cutting tool with 2 screws It is used for holding and aligning the rail at right angl...

Page 8: ...ate 7 and the protection device 8 out of the stand 1 see fig 2 2 Unscrew the screws 8 9 from the protective device 8 and remove items 8 2 and 8 3 3 Pull the base plate out of the protection device 8 together with the cutting edge 4 Knock out the clamping sleeve 12 with a mandrel with a diameter of 5 mm 5 Change the cutting edge 6 Assemble the base plate and the new cutting edge 7 Slip the protecti...

Page 9: ...l 160 Use these holes to fasten the tool to a work bench The working cylinder 1 Order No 2420 should be attached to the cutting tool 10 as follows 1 Pull out the fixing bolts 2 on the work ing cylinder 1 as far as possible 2 Slide the working cylinder 1 with the spars 4 onto the cutting tool 10 Align the holes on the cutting tool 10 with the fixing bolts 2 at the working cylinder 1 3 Slide the fix...

Page 10: ...ew 15 against the stop in the direction of the arrow 1 3 Release the foot switch 1 4 Turn out the handwheel 14 until the cutting edge is in the desired position Attention The cutting edge must not be forced down with the return stroke screw 15 ATTENTION BEFORE ATTACHING AND REMOVING THE SYSTEM TOOLS OR CARRYING OUT MAINTENANCE WORK UNCOUPLE THE HYDRAULIC UNIT OR DIS CONNECT IT FROM THE MAINS Acces...

Page 11: ...TENANCE WORK UNCOUPLE THE HYDRAULIC UNIT OR DI SCONNECT IT FROM THE MAINS After every 10 cutting operations Remove any shreds chips etc from the cutting edge 2 and cutting strips 3 Every week Clean complete cutting tool Any worn or damaged cutting edges or strips must be replaced immediately ...

Page 12: ...g the protective window 1 Unscrew the No 21 bolts 2 Remove Nos 5 and 6 and the complete protective device 3 Pull the guard plates 14 out of the protective device 4 Loosen the No 25 bolts on one side 5 Change the window Changing the cutting edges 1 Remove the working cylinder 2 Take out the guard plate 14 3 Pull up the cutting edge holder with the edge 29 and 2 and tilt out 4 Unscrew the bolt 24 an...

Page 13: ...11 ...

Page 14: ... hydraulic unit using the rapid action coupling and the plug see page 2 2 Carry out a few idle strokes to deaerate it The hydraulic unit should be on a higher level than the working cylinder when deaerating Installing the tool 1 Place the HSBL cylinder 1 on the stand 5 Put the U shaped bottom tool 11 on to the piston rod 3 and screw in the 2 holding screws 12 by hand 2 Place the angle indicator 13...

Page 15: ...ndicator 13 with the help of a back square 20 Screw the threaded pins 15 and 17 onto the cylinder spars 4 so that they slide along the whole length of the cylinder spars 4 without any play To test this let the piston 3 run its whole length backwards and forwards Counter the threaded pins 15 and 17 with the nut 16 Tighten the screws 12 ...

Page 16: ...rs 4 without any play To test this let the piston 3 run its whole length forwards and backwards Then counter the threaded pins 15 and 17 with the nuts 16 Bending without the hydraulic stop 1 Place the conductor rail on the angle indicator and hold straight 2 Activate the foot switch and keep pressed until the required angle has been reached Red scale for 8 mm 5 16 radius Black scale for 16 mm 5 8 ...

Page 17: ...5 Loosen the banjo bolt 21 a little Then align the valve s body 20 so that the holes for the sliding selector rod 25 in the fastening square 24 are in a line with those of the valve s body 20 Then tighten the banjo bolt 21 again Setting the forward movement limit 1 Place the conductor rail on the angle indicator and hold straight 2 Screw the adjusting nut 23 to a distance of approximately 20 mm 3 ...

Page 18: ...LIC UNIT OR DISCONNECT IT FROM THE MAINS BEFORE CARRYING OUT MAINTENANCE WORK After each use Remove any dirt chips etc from the HSBL plying iron and the HA2 V Every week Clean HSBL plying iron HA2 V After every 3 months Grease thread of the HA2 V ...

Page 19: ...al specifications Width 260 mm 10 2 Depth 200 mm 7 8 Working cylinder height 860 mm 33 8 Weight 15 kg 33 lb Clear width of the stand 200 mm 7 8 Operation There are four holes in the bases of the HSBL punching tool 120 Use these holes to fasten the tool to a work bench Slide the working cylinder 1 Order No 2420 with the cylinder spars 4 onto the punch s press plate 10 and fasten with the fixing bol...

Page 20: ...time Tool storage Do not place the upper tool into the lower tool The cutting edges can be damaged Top tool 1 Place the top tool 15 with the shaft into the hole in the column The counter sunk hole in the tool s shaft should be facing the locking screw 16 2 Screw in the locking screw 16 by hand and test whether the point of the locking screw 16 is in the counter sunk hole of the shaft by turning th...

Page 21: ... auxiliary stripper is sufficient for all upper tools ATTENTION When subsequently ordering upper tools it is absolutely necessary to state that the upper tool is used in conjunction with the auxiliary stripper Intermediate sizes e g D 5 2 mm 3 16 on request Long upper tool bare The metallically bare upper tools may only be used in conjunction with the auxiliary strippers 26 These upper tools are l...

Page 22: ...olding down appliance 25 Disassembly Pull the auxiliary stripper 26 out of the holding down appliance 25 Accessories Punching with a template No marking no center marking Templates for punching with the HSBL punch are available These are attached to a holder Order No 4109 that can be screwed onto the punch The width of the rails b and the hole arrangement are listed in the table below The holes ar...

Page 23: ...mplate 23 The width of the rails and hole arrangement are stated on every template The rail 24 is to be centered in the template as shown in pictures 1 to 4 To get a certain hole arrangement the rail must always be centered with the same Y side on the template Maintenance ATTENTION UNCOUPLE THE HYDRAULIC UNIT OR DISCONNECT IT FROM THE MAINS BEFORE CARRYING OUT MAINTENANCE WORK Punch Before each to...

Page 24: ...oles in the bases of the HSBL punching tool 120 Use these holes to fasten the tool to a work bench Slide the 2420 working cylinder with the cylinder spars on to the punch s pressure plate and fasten with the fixing bolts Connect the working cylinder to the hydraulic unit using the rapid action coupling and the plug see page 2 To deaerate the cylinder carry out a few idle runs The hydraulic unit sh...

Page 25: ...plate 1 Setting the stop device with the scale 1 1 Turn the thumb screws 56 anti clock wise as far as they will go 1 2 X axis Loosen the locking lever 55 Set the stop rail 30 and tighten 1 3 Y axis Loosen the thumb screw 57 Set the slide 31 and tighten 2 Setting the stop device with a template 2 1 X axis Loosen the locking lever 55 Turn the thumb screw 56 clockwise as far as it will go and hold Se...

Page 26: ...he stop 3 Lift the template 33 34 and pull out 4 Take care when inserting the template that the centering bolt clicks into the last hole on the template Mounting the stop device 1 Move the slide 31 off the stop rail 30 2 Place the stop device onto the punch and fasten with the two supplied screws 3 Move the slide 31 onto the stop rail 30 Maintenance siehe HSBL Lochwerkzeug 120 ...

Page 27: ...licable standards Bar width B e3 Measure e4 2 EXAMPLE FOR TEMPLATE MANUFACTURE Bar width B 4 For the X axis The distance X 196 B e4 4 2 196 4 1 e4 1 2 X 3 196 After having determined the distance X mark the measures e3 on the guiding plate 62 For the Y axis The distance Y 5 51 e1 Y 5 51 1 Y 4 51 After having determined the distance Y mark the measures e2 on the guiding plate 62 Drawing Bmax 6 Bmin...

Page 28: ...Service Scharnhorststraße 1 Postfach 101163 D 41460 Neuss D 41411 Neuss Telex 8 518 015 Tel 02131 288 0 Federal Republic of Germany Telefax 02131 28855 ...

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