Novakon Systems NM-200 Pro Series Operator'S Manual Download Page 19 | Manualshive

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Figure 5.3: NM-200 Back View

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Summary of Contents for NM-200 Pro Series

Page 1: ...Novakon Systems Ltd NM 200 Pro Series OPERATOR S MANUAL...

Page 2: ...4 2 Power Requirements 9 4 3 Stand Requirements 9 4 4 Leveling 10 4 5 Installing the Controller 11 Chapter 5 Mechanical Component Identification Function 12 Chapter 6 Mechanical Maintenance 17 6 1 Mai...

Page 3: ...apter 9 Machine Parts Diagrams 28 Diagram 1 Protective Sheet Metal Covers Mill Head Junction Box 29 Diagram 2 Proximity Switches 31 Diagram 3 Mill Drill Head 33 Diagram 4 Column 36 Diagram 5 Table Bed...

Page 4: ...y comes above all else Carefully read follow and understand the safety information outline of this manual and always let common sense be your guide 1 3 SUGGESTIONS OR COMMENTS We are interested in any...

Page 5: ...r questions service accessories or replacement parts Model Number ______________________________________ Serial Number _______________________________________ Purchase Number _________________________...

Page 6: ...does not cover Normal Wear All mechanical devices need periodic parts service and replacement This warranty will not cover repair when normal use has exhausted the life of a part s or component s Impr...

Page 7: ...ne or part and will be the sole judge of the merit of the claim Mishandling improper operation or using the tool or control system for operations other than what they were intended for Transportation...

Page 8: ...ches accidentally while the machine is in operations Do not touch the tool holder while the machine is running Under no circumstances should you touch a rotating tool holder or work piece while the ma...

Page 9: ...he maintenance is completed Always provide sufficient work space around the machine and peripheral equipment Protect all cables from being damaged by cutting chips Parts broken by excessive vibration...

Page 10: ...before running the machine in automatic mode Do not operate the keyboard or operation panel switches when wearing gloves Do not disconnect the main power cable without switching off the CNC and PC con...

Page 11: ...tenance work After the power has been switched off for a minimum of 60 minutes check voltage with a multi meter or equivalent to make sure that there is no residual voltage Tie back long hair to preve...

Page 12: ...l error and loss of precision in your machining operation Set up the bed mill stand so you have plenty of working space Leave at least 3 to 4 feet of clearance on the operating side of the machine A D...

Page 13: ...t the feet to make sure the machine stand does not physically rock Step 4 Once all the feet or leveling pads are touching the ground and the machine is not rocking adjust the middle two feet on both s...

Page 14: ...ration 4 5 INSTALLING THE CONTROLLER Once your machine has been set up you are ready to install your control system If you purchased a Novakon CD 100 Controller please refer to the documentation sent...

Page 15: ...of your machine 1 Drawbar The drawbar supports and draws tooling into the R 8 spindle of the NM 200 Bed Mill The function of the drawbar is to locate the tool holder accurately in relationship to the...

Page 16: ...two lifting eye hooks located on the operator s side of the machine Use these eye hooks in conjunction with a chain or tow ropes to help move your machine from the shipping pallet to a stand 7 Saddle...

Page 17: ...mounted on the spindle with suitable adaptors 15 Bellows The Y axis ball screw is protected from chips and coolant by industrial bellows 16 Mounting Points There are six mounting points on the NM 200...

Page 18: ...ft side of the machine The dovetail ways ball nuts and liner bearings are provided a minimum of two pumps is recommended and it is also advisable to visually check the lubrication delivery on the lube...

Page 19: ...Figure 5 3 NM 200 Back View 24 25 26 27...

Page 20: ...orm these maintenance tasks at the beginning and at the end of work AREA OF MAINTENANCE MAINTENANCE TASK HOW OFTEN Lubrication System Check for oil level Pressure build up during hand pumping Check fo...

Page 21: ...Guards Check condition 6 months or replace if necessary Drive Belt Check condition Check tension 6 months or replace if necessary Gib Adjustments Check table motion for fish tailing movement and adjus...

Page 22: ...ock Bearings Grease Kluber Isoflex BU 15 Life Grease Ball Screw Guide Ways Manual One Shot Lubrication Mobil 1 1 Liter Quill Ball Screw Bearings Grease Kluber Isoflex NBU 15 Life Grease Table 6 3 Lubr...

Page 23: ...ll nut is damaged and is causing axial play between the nut and screw If the ball nut is damaged the only solution to this is to replace the ball screw and ball nut assembly 2 The end support bearings...

Page 24: ...o ensure the motion of the screw is smooth and uniform and the bearings are not creating any stop and go motion or are completely jammed Z Axis Ball Screw End Bearing Adjustment For this procedure you...

Page 25: ...rly lubricated before you start adjusting the screws Step 2 Loosen the gib hex head bolts Step 3 Tighten the gib set screws all the way so there is no table movement Step 4 Loosen all set screws one a...

Page 26: ...ue to uneven wear nor maintenance to restore the original accuracy Sideway systems use a quality of oil for the forced lubrication of the sideways to form and maintain oil films On the other hand line...

Page 27: ...s and sizes They are bored to hold a specific diameter As the collet is drawn into the spindle of the machine the spring collet closes or clamps down on the tool securing it in place End Mill Adapters...

Page 28: ...SAE GRADE 5 PLAIN TORQUE FOR SAE GRADE 5 OIL WAXED 7 16 20 32 36 ft lbs 18 20 ft lbs 52 56 ft lbs 28 32 ft lbs To get the best result out of the draw bar collet tightening process the tightening proc...

Page 29: ...5 19 84 mm 19 05 mm Specifications Table Size 40 x 12 1016 x 304 80 mm Work Cube 22 x 13 x 11 50 558 x 330 20 x 292 10 mm Maximum Weight on Table 594 lbs 269 43 kg T slot Size 5 8 15 88 mm Slots on Ta...

Page 30: ...loaded Pre loaded Hardened Ground Hardened Ground Ball Screw Size X Axis 0 984 25 mm Ball Screw Size Y Axis 0 984 25 mm Ball Screw Size Z Axis 0 787 20 mm Ball Screw Pitch 0 196 5 mm Ball Screw Positi...

Page 31: ...labeled and numbered The reference codes and numbers are found on the reference chart after each diagram Please have this section ready whenever you have questions or need technical help regarding th...

Page 32: ...Diagram 1 Protective Sheet Metal Covers Mill Head Junction Box...

Page 33: ...ring Box 4 NM 200 01004 M6X12 GB818 85 Screw 5 NM 200 01005 M5 X8 GB818 85 Screw 6 NM 200 01006 XQK9630 00 676 Transmission cover 7 NM 200 01007 XQK9630S 00 671 Drilling milling head box shield 8 NM 2...

Page 34: ...Diagram 2 Proximity Switches Diagram Number Part Number Reference Number Description...

Page 35: ...socket cap head screws 15 NM 200 02015 Prox switch 16 NM 200 02016 XQK9630 00 005 Square nut 17 NM 200 02017 XQK9630 00 003 Travel limit switch iron slide 18 NM 200 02018 M5 X16 GB70 85 Hexagon socke...

Page 36: ...Diagram Part Number Reference Number Description...

Page 37: ...6 x 16GB75 86 Screws 19 NM 200 03019 JB GQ03024 89 Felt collar 20 NM 200 03020 Z7820 01 122S Main shaft bearing oil seal 21 NM 200 03021 M5 x 16 GB70 76 Hexagon socket cap head screws 22 NM 200 03022...

Page 38: ...0S 01 302S Synch rob pulley 43 NM 200 03043 187L 150 Synch rob belt 44 NM 200 03044 Z7820 00 104 T shaped slide block 45 NM 200 03045 Z7820 02 101 Slide 46 NM 200 03046 10 GB93 87 Spring washers 47 NM...

Page 39: ...Diagram 4 Column...

Page 40: ...04015 XQK9630S 02 105 2 Apron 16 NM 200 04016 XQK9630S 00 999 Mandrill seat 17 NM 200 04017 8 GB97 2 85 Plain washers 18 NM 200 04018 M8 x 30 GB70 85 Hexagon socket cap head screws 19 NM 200 04019 Z70...

Page 41: ...Diagram 5 Table Bed Assembly...

Page 42: ...gon socket cap head screw 15 NM 200 05015 XQK9630S 03 129 Backing board 16 NM 200 05016 XQK9630S 03 128 Backing board 17 NM 200 05017 M5 x 16 GB70 85 Hexagon socket cap head screw 18 NM 200 05018 XK96...

Page 43: ...NM 200 05052 M8 x 45 GB70 85 Hexagon socket cap head screw 53 NM 200 05053 XK9630 03 108 2 Cross feed screw seat 54 NM 200 05054 XK9630 03 107 Sprue 55 NM 200 05055 AT300 03 139 Spring lamination 56...

Page 44: ...rew 84 NM 200 05084 M18 1 5 GB812 88 Round nut 85 NM 200 05085 XQK9630 02 901S Coupling sleeve 86 NM 200 05086 M5 x 12 GB70 85 Hexagon socket cap head screw 87 NM 200 05087 M8 x 25 GB70 85 Hexagon soc...

Page 45: ...rical and pin out diagram of the machine The diagram is properly labeled and numbered The reference codes and numbers are found on the reference chart after each diagram Please have this section ready...

Page 46: ...is limit Switches ESP 1 2 3 4 5 6 7 206 204 200 205 203 201 202 Emergency Stop Z axis limit DC 30V Emergency Stop Y axis limit switch OV X axis limit switch 4 Cooling motor working light 1 2 3 4 5 6 7...

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