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21

Manual No. MF4-158-000 - September 2018

NOVA Lock-Up

 Installation Manual

WARRANTY

NOVA TECHNOLOGY INTERNATIONAL, LLC warrants that its products will be free from defects in design, materials 

and 

workmanship for a period of one (1) year from the date of shipment.  All claims for breach of this warranty 

must be made within 30 days after the defect is or can with reasonable care, be detected.  In no event shall 

any claim be made more than 30 days after this warranty has expired.  In order to be entitled to the benefits of 

this warranty, the product must have been properly installed, maintained and operated in accordance with all 

manufacturer’s recommendations and/or specified design parameters and not otherwise have been subject to 

abuse, misuse, misapplication, acts of nature, overloading, unauthorized repair or modification, application in a 

corrosive environment or lack of maintenance.  Periodic lubrication, adjustment and inspection in accordance 

with all manufacturers’ recommendations are the sole responsibility of the Owner/User.

In the event of a defect, as determined by NOVA TECHNOLOGY INTERNATIONAL, LLC, covered by this 

warranty, NOVA TECHNOLOGY INTERNATIONAL, LLC shall remedy such defect by repairing or replacing any 

defective equipment or parts, bearing the cost for the parts, labor and transportation.  This shall be exclusive 

remedy for all claims whether based on contract, negligence or strict liability.

PRODUCT SPECIFIC WARRANTY

LOCK-UP VEHICLE RESTRAINT

In addition to the “Standard Product Warranty” provided with all Nova Products, NOVA TECHNOLOGY 

INTERNATIONAL, LLC guarantees materials, components and workmanship to be free of defects for the 

following extended periods:

•  Extended 2-Year General Warranty—for a period of two (2) years from date of shipment, this warranty 

specifically applies to;  the roller track assembly, carriage assembly, RIG sensor assembly and control box 

only.

•  Extended 5-Year Structural Warranty—for a period of five (5) years from date of shipment, product will carry 

a prorated structural warranty.  This warranty specifically applies to; the roller track, carriage weldment, motor/

chain cover, barrier assembly and lower spring bar only.

NOT COVERED UNDER WARRANTY

•  Routine maintenance, lubrication, adjustments, including initial field set-up.
•  Repairs required as a result of failure to follow routine maintenance procedures specified in the owner’s 

manual, abuse, accident, willful damage, neglect, improper installation, submersion, or shipping damage.

WARRANTY LIMITATIONS

THE ABOVE WARRANTIES ARE IN LIEU OF ANY OTHER WARRANTIES, WHETHER EXPRESSED OR 

IMPLIED, INCLUDING BUT NOT LIMITED TO ANY IMPLIED WARRANTY OF MERCHANTABILITY OR 

FITNESS FOR A PARTICULAR PURPOSE.  NOVA TECHNOLOGY INTERNATIONAL, LLC AND ITS 

SUBSIDIARIES SHALL NOT IN ANY EVENT BE LIABLE TO ANYONE, INCLUDING THIRD PARTIES, FOR 

INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES OF ANY KIND INCLUDING BUT NOT LIMITED 

TO, BREACH OF WARRANTY, LOSS OF USE, LOSS OF PROFIT, INTERRUPTION OF BUSINESS OR LOSS 

OF GOODWILL.

Summary of Contents for Lock-Up

Page 1: ...Vehicle Restraint Installation Manual Manual No MF4 158 000 September 2018 2018 Nova Technology International LLC...

Page 2: ......

Page 3: ...1 Manual No MF4 158 000 September 2018 NOVA Lock Up Installation Manual PRECAUTIONS INSTALLATION INSTRUCTIONS WARRANTY TABLE OF CONTENTS 3 7 21...

Page 4: ...2 Manual No MF4 158 000 September 2018 NOVA Lock Up Installation Manual This page intenionally left blank...

Page 5: ...SAFETYINSTRUCTIONS Indicates a type of safety sign or separate panel on a safety sign where safety related instructions or procedures are described Read and understand the Owner s User s Manual and be...

Page 6: ...ts Avoid putting any part of your body near moving parts Do not operate any equipment while under the influence of alcohol or drugs PRECAUTIONS WARNING Chock restrain all transport vehicles Never remo...

Page 7: ...d hydraulic fluid or other flammable liquid is present Stray sparks can ignite spills or leaks near the work area Always clean up the oil leaks and spills before proceeding with grinding or welding Al...

Page 8: ...6 Manual No MF4 158 000 September 2018 NOVA Lock Up Installation Manual This page intenionally left blank...

Page 9: ...Inspect NOVA Lock Up vehicle restraint parts Install roller track Install NOVA Lock Up vehicle restraint into roller track Install electrical components Install safety instruction signs Test operation...

Page 10: ...r track as necessary up to a maximum of 5 from the bottom NOTE Some mechanical dock levelers have an adjusting nut access hole in the leveler front subframe If the NOVA Lock Up vehicle restraint rolle...

Page 11: ...ing the NOVA Lock Up vehicle restraint disconnect power and ground leads to leveler c Due to actual conditions total mounting height may be different d Plug weld all holes that are in contact with the...

Page 12: ...four 4 springs to the lower spring bar Pull springs upward and slide over top spring mount on the roller track Slide the carriage assembly into the roller track Refer to Figure E Install right and lef...

Page 13: ...connected to a SAFETY EARTH GROUND that conforms to the 1999 National Electric Code Section 250 50 section a or section c for a grounding electrode system The NOVA Lock Up vehicle restraint assembly...

Page 14: ...P GROUND IN BOX SAFETY EARTH GROUND REQUIRED FOR PROPER OPERATION FROM OUTSIDE LIGHT BOX 3 4 CONDUIT AND FITTINGS SUPPLIED BY OTHERS CONTROL HARNESS 14 GAGE WIRE TYP SUPPLIED BY OTHERS WIRE NUT CONNEC...

Page 15: ...eding to avoid interference If necessary signs may be trimmed for fit However DO NOT cut or eliminate sign letters or words Attach signs with concrete anchors or screws Do not use nails NEVER put cond...

Page 16: ...right side of control box holding the cover on b Open the cover of the control box c Turn on the circuit breaker by flipping switch upward FIGURE I CIRCUIT BREAKER FIGURE J STANDARD PLC SCREEN d Clos...

Page 17: ...n c Verify the vertical barrier has risen d Verify the red light on the control box is flashing e Verify the alarm beeping at 1 second intervals f Verify the outside red light is flashing RESTRAINT PO...

Page 18: ...N OVER RIDE FIGURE P ENGAGING HORN OVER RIDE CONTROL BOX LIGHT INDICATION 3 Test Horn Over Ride Function a Depress the HORN OVER RIDE button 0 button CONTROL BOX STATUS INSIDE LIGHTS RED LIGHT FLASHIN...

Page 19: ...t operation is complete FIGURE R HORN OVER RIDE LIGHT INDICATION RESTRAINT POSITION FIGURE S DEPRESSED RIG SENSOR PLATE CONTROL BOX STATUS INSIDE LIGHTS RED AND GREEN LIGHTS FLASHING FIGURE T OVER RID...

Page 20: ...HORN OVER RIDE CODE BACK NEXT RELEASE RESTRAIN 2 5 8 NOVA IntelliDock Lock Up CONTROL BOX STATUS INSIDE LIGHTS RED AND GREEN LIGHTS FLASHING CONTROL BOX STATUS INSIDE LIGHTS GREEN LIGHT FLASHING FIGU...

Page 21: ...GURE X RESTRAIN CONTROL BOX LIGHT INDICATION AND RELEASE OPERATION RESTRAINT POSITION CONTROL BOX STATUS INSIDE LIGHTS RED LIGHT ON CONSTANT FIGURE Y RESTRAINT RELEASE STATE FIGURE Z STORED POSITION N...

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Page 23: ...or strict liability PRODUCT SPECIFIC WARRANTY LOCK UP VEHICLE RESTRAINT In addition to the Standard Product Warranty provided with all Nova Products NOVA TECHNOLOGY INTERNATIONAL LLC guarantees materi...

Page 24: ...N90W14507 Commerce Drive Menomonee Falls WI 53051 Phone 262 502 1591 800 236 7325 fax 262 502 1511 www novalocks com 2017 Nova Technology International LLC...

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