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Manual No. MF4-158-000 - September 2018

NOVA Lock-Up

 Installation Manual

INSTALLATION INSTRUCTIONS  

(continued)

INSTALL ROLLER TRACK

Install roller track onto dock face at specified location 

by welding to an embedded steel plate or by using the 

fifteen  (15)  concrete  anchors  provided  in  conjunction 

with welding to pit steel and a leveler frame.  Refer to 

Figures B and C.

If you have questions, contact NOVA Technical Support 

at (800) 236-7325.

NOTICE

The roller track must be plumb with dock face.  If 

not, use and weld (6) shims 2” wide x 25 5/8” long.  

If shims are over 1/2” thick use longer anchors.  If 

shims need to be 1” thick or more, contact NOVA. 

If the dock face is not perpendicular, contact 

NOVA Technical Support at (800) 236-7325.

The carriage roller track cannot be bent or 

deformed.  Straighten or replace if necessary.

NOTE:

  

Trim roller track, as necessary, up to a 

maximum of 5” from the bottom.

NOTE:

  

Some mechanical dock levelers have an 

adjusting nut access hole in the leveler front subframe.  

If the NOVA Lock-Up

 vehicle restraint roller track 

interferes with the access hole, the roller track must be 

cut to allow access.

NOTE:

  

Some levelers are slightly recessed within the 

pit and thus require a shim to be inserted between the 

roller track and the leveler front subframe and welded 

in place.

NOTICE

Fifteen (15) concrete anchors are provided with 

each NOVA Lock-Up

 vehicle restraint.  An 

anchor must be installed in each roller track hole 

except for those plug-welded to embedded steel.

ANCHOR INSTALLATION INSTRUCTIONS

1.  Put roller track in place.

2.  Drill hole of 5/8” diameter and minimum of 4-5/8” 

deep.  Clean out hole.

3. 

Insert anchor and drive flush with roller track, making 

sure that the threaded wedge is inserted first.  Do 

not disassemble anchor prior to installation.

4.  Install all anchors and torque to 60 ft-lbs.  See 

figure B.

FIGURE B—ANCHORING ROLLER TRACK

Summary of Contents for Lock-Up

Page 1: ...Vehicle Restraint Installation Manual Manual No MF4 158 000 September 2018 2018 Nova Technology International LLC...

Page 2: ......

Page 3: ...1 Manual No MF4 158 000 September 2018 NOVA Lock Up Installation Manual PRECAUTIONS INSTALLATION INSTRUCTIONS WARRANTY TABLE OF CONTENTS 3 7 21...

Page 4: ...2 Manual No MF4 158 000 September 2018 NOVA Lock Up Installation Manual This page intenionally left blank...

Page 5: ...SAFETYINSTRUCTIONS Indicates a type of safety sign or separate panel on a safety sign where safety related instructions or procedures are described Read and understand the Owner s User s Manual and be...

Page 6: ...ts Avoid putting any part of your body near moving parts Do not operate any equipment while under the influence of alcohol or drugs PRECAUTIONS WARNING Chock restrain all transport vehicles Never remo...

Page 7: ...d hydraulic fluid or other flammable liquid is present Stray sparks can ignite spills or leaks near the work area Always clean up the oil leaks and spills before proceeding with grinding or welding Al...

Page 8: ...6 Manual No MF4 158 000 September 2018 NOVA Lock Up Installation Manual This page intenionally left blank...

Page 9: ...Inspect NOVA Lock Up vehicle restraint parts Install roller track Install NOVA Lock Up vehicle restraint into roller track Install electrical components Install safety instruction signs Test operation...

Page 10: ...r track as necessary up to a maximum of 5 from the bottom NOTE Some mechanical dock levelers have an adjusting nut access hole in the leveler front subframe If the NOVA Lock Up vehicle restraint rolle...

Page 11: ...ing the NOVA Lock Up vehicle restraint disconnect power and ground leads to leveler c Due to actual conditions total mounting height may be different d Plug weld all holes that are in contact with the...

Page 12: ...four 4 springs to the lower spring bar Pull springs upward and slide over top spring mount on the roller track Slide the carriage assembly into the roller track Refer to Figure E Install right and lef...

Page 13: ...connected to a SAFETY EARTH GROUND that conforms to the 1999 National Electric Code Section 250 50 section a or section c for a grounding electrode system The NOVA Lock Up vehicle restraint assembly...

Page 14: ...P GROUND IN BOX SAFETY EARTH GROUND REQUIRED FOR PROPER OPERATION FROM OUTSIDE LIGHT BOX 3 4 CONDUIT AND FITTINGS SUPPLIED BY OTHERS CONTROL HARNESS 14 GAGE WIRE TYP SUPPLIED BY OTHERS WIRE NUT CONNEC...

Page 15: ...eding to avoid interference If necessary signs may be trimmed for fit However DO NOT cut or eliminate sign letters or words Attach signs with concrete anchors or screws Do not use nails NEVER put cond...

Page 16: ...right side of control box holding the cover on b Open the cover of the control box c Turn on the circuit breaker by flipping switch upward FIGURE I CIRCUIT BREAKER FIGURE J STANDARD PLC SCREEN d Clos...

Page 17: ...n c Verify the vertical barrier has risen d Verify the red light on the control box is flashing e Verify the alarm beeping at 1 second intervals f Verify the outside red light is flashing RESTRAINT PO...

Page 18: ...N OVER RIDE FIGURE P ENGAGING HORN OVER RIDE CONTROL BOX LIGHT INDICATION 3 Test Horn Over Ride Function a Depress the HORN OVER RIDE button 0 button CONTROL BOX STATUS INSIDE LIGHTS RED LIGHT FLASHIN...

Page 19: ...t operation is complete FIGURE R HORN OVER RIDE LIGHT INDICATION RESTRAINT POSITION FIGURE S DEPRESSED RIG SENSOR PLATE CONTROL BOX STATUS INSIDE LIGHTS RED AND GREEN LIGHTS FLASHING FIGURE T OVER RID...

Page 20: ...HORN OVER RIDE CODE BACK NEXT RELEASE RESTRAIN 2 5 8 NOVA IntelliDock Lock Up CONTROL BOX STATUS INSIDE LIGHTS RED AND GREEN LIGHTS FLASHING CONTROL BOX STATUS INSIDE LIGHTS GREEN LIGHT FLASHING FIGU...

Page 21: ...GURE X RESTRAIN CONTROL BOX LIGHT INDICATION AND RELEASE OPERATION RESTRAINT POSITION CONTROL BOX STATUS INSIDE LIGHTS RED LIGHT ON CONSTANT FIGURE Y RESTRAINT RELEASE STATE FIGURE Z STORED POSITION N...

Page 22: ...20 Manual No MF4 158 000 September 2018 NOVA Lock Up Installation Manual This page intenionally left blank...

Page 23: ...or strict liability PRODUCT SPECIFIC WARRANTY LOCK UP VEHICLE RESTRAINT In addition to the Standard Product Warranty provided with all Nova Products NOVA TECHNOLOGY INTERNATIONAL LLC guarantees materi...

Page 24: ...N90W14507 Commerce Drive Menomonee Falls WI 53051 Phone 262 502 1591 800 236 7325 fax 262 502 1511 www novalocks com 2017 Nova Technology International LLC...

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