Lissmac VACUUM-WET 100 E Operating Manual Download

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CONSTRUCTION TECHNOLOGY

OPERATING MANUAL

WASTE WATER SUCTION

VACUUM-WET 100 P
VACUUM-WET 100 E

LISSMAC Maschinenbau GmbH
Lanzstrasse 4
D-88410 Bad Wurzach
Tel. +49 (0) 7564 / 307 – 0
Fax +49 (0) 7564 / 307 – 500
[email protected]

www.lissmac.com

Summary of Contents for VACUUM-WET 100 E

Page 1: ...TECHNOLOGY OPERATING MANUAL WASTE WATER SUCTION VACUUM WET 100 P VACUUM WET 100 E LISSMAC Maschinenbau GmbH Lanzstrasse 4 D 88410 Bad Wurzach Tel 49 0 7564 307 0 Fax 49 0 7564 307 500 lissmac lissmac com www lissmac com ...

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Page 3: ...307 0 Fax 49 0 7564 307 500 lissmac lissmac com http www lissmac com Translation of the original operating manual Status 05 2013 The dissemination or duplication of this operating manual in any form or the reuse of contents is forbidden unless permitted in writing Non compliance is subject to compensation for damages All rights reserved for the purpose of patent utility model or design patent regi...

Page 4: ...machine or other property Handling information for operators The defined sequence of the handling steps makes proper and safe handling of the machine easier Handling instructions for the operator The following warning and safety symbols were attached on the machine Observe the operating manual Lubrication point Noise power level noise level of the machine Attachment point for crane transport Dange...

Page 5: ...peration correction of production rejects maintenance disposal of operating and auxiliary materials maintenance service inspection repair and or transport Along with the operating manual and the valid legal regulations for accident prevention in the country of use and the place of use also recognised technical regulations for safety and proper work are to be observed Additional documents Additiona...

Page 6: ...6 30 Notes ...

Page 7: ...1 9 Disposal 13 2 Description of the device 14 2 1 Name of machine parts 14 2 2 Technical data 16 2 3 Noise power level 16 3 Commissioning 17 3 1 Connections and operating materials 17 3 2 Filling the petrol motor with fuel 17 3 3 Parking brake 17 4 Transport 18 4 1 Transport position 18 4 2 Move with the crane 18 4 3 Fastening for transport 18 5 Operation 19 5 1 Safety 19 5 2 Preparations for sta...

Page 8: ...1 2 The machine is constructed according to the state of the art and recognised technical safety rules However danger to life and limb of the user or third parties and or damage to the machine or other property may still arise from its use 1 1 3 Only use the machine in technically faultless condition and for intended use aware of safety and danger complying with the operating manual You should par...

Page 9: ... to the machine or its running behaviour stop the machine immediately and mark it accordingly Report the problem to the responsible post person 1 2 8 No changes removal or addition of parts without the written approval of the manufacturer The instructions of the tool maker must be followed 1 2 9 Only use tested original replacement parts from the manufacturer 1 2 10 Observe required or prescribed ...

Page 10: ...osition Secure the waste water suction against rolling away 1 4 1 2 Transport should be done exclusively via crane and considering the maximum operating weight in terms of lifting and lowering It can be moved manually over level floors 1 4 1 3 Transport may only be done as long as all machine parts are tightened on the machine and individual parts cannot fall 1 4 2 Commissioning 1 4 2 1 The commis...

Page 11: ...ctivities prescribed by the operating manual including all information about the replacement of parts assemblies These activities may only be carried out by technical personnel 1 4 4 2 Inform operating personnel before beginning special and maintenance work Name a supervisor 1 4 4 3 If the machine is turned off during maintenance and repair work it must be secured against unexpected application of...

Page 12: ...work always tighten again loose bolt joints 1 4 6 7 If dismantling is required for fitting servicing and repair the safety fittings must be remounted and checked immediately following the service and repair work 1 5 Safety instructions for special types of dangers 1 5 1 Electric power 1 5 1 1 Use only original fuses with the specified current rating In case of malfunctions turn off the machine imm...

Page 13: ...ontainers so that they can be recycled properly In the case of damage the machine must not be put into operation Even damaged cable and plugs represent a safety risk and must not be used In this case please contact the manufacturer If the machine is not immediately put into operation after unpacking it must be protected from moisture and dirt 1 8 Environmental protection Packaging material cleanin...

Page 14: ...DEVICE 2 1 Name of machine parts Pos 1 Crane eye Pos 2 Indexing plunger for the coupling lever Pos 3 Coupling lever for the fan Pos 4 Drawbar with plug bolt Pos 5 Wheel with parking brake Pos 6 Waste water connection 5 4 6 3 2 1 ...

Page 15: ...ion container Pos 8 Dirt collection container with coarse filter sieve Pos 9 Hose pump Pos 10 Basic frame Pos 11 Drive motor petrol motor electric motor Pos 12 Suction pipe input Pos 13 Fan Pos 14 Venting pipe output 12 10 8 9 13 11 7 14 ...

Page 16: ...sible without prior notification 2 3 Noise power level Danger In an environment with a high noise level for example when working near loud machinery wearing hearing protection in the workplace is prescribed for above 85 dB A The details define volume of noise level related to the operator workspace and the noise power level of the waste water suction VACUUM WET 100 P VACUUM WET 100 E The measured ...

Page 17: ...als The manufacturer uses a certified heat resistant multi purpose grease with an Energrease LS2 BP designation 3 2 Filling the petrol motor with fuel Danger Highly flammable fuel vapours occur when filling fuel engines these vapours should not be breathed in All flammable sources must be removed before fuelling Smoking is absolutely forbidden during this process Caution When refilling fuel tank t...

Page 18: ...on against rolling away the parking brake pos 5 must be used after the transport Danger Only use undamaged slinging equipment with sufficient carrying capacity Personnel should never remain under hanging loads Name expert instructors before the lifting process Hang slinging equipment with sufficient carrying capacity on the crane eye pos 1 Lift carefully and pay attention to the centre of gravity ...

Page 19: ...and make sure there is sufficient lighting To be able to use the waste water suction safely and properly the following pre requisites must be fulfilled Inspecting the motor oil level Fuel tank must be filled with sufficient fuel Waste water connection pos 6 and suction line pos 12 must be mounted Check the waste water suction for damages loose screw connections and completeness of the attaching pa...

Page 20: ... block the sieve and negatively influence water flow Open the locking of the dirt collection container Pos 7 Swing cover open of the dirt collection container Pos 8 Remove the coarse filter sieve from the dirty water container Pos 8 Note Do not knock the coarse filter sieve against the floor To remove stubbornly attached materials it is enough to gently tap the filter and rinse it out with water C...

Page 21: ...e motor manufacturer which is included with each machine Especially pay attention to the safety and maintenance procedures Lubrication Use only high quality grease which meets the specifications on lubrication nipples The lubricant used for the waste water suction is called Energrease LS2 BP before each use daily weekly monthly Visual inspection for recognisable damage and deficiencies Clean the w...

Page 22: ...s lubricant into the pump suction and feed openings and also at the hose ends Remove the fastening screws of the clamping plate on the suction and feed side Remove connecting piece Pull out the hose by twisting it gently from the pump Note Smear the hose and the suction line and feed opening of the hose pump Pos 9 with the supplied silicone containing lubricant The lubricant of the hose pump can b...

Page 23: ...r check the line flow Long pump standstill Remove the hose from the pump for a longer standstill The aspiration point is too low Place the waste water suction closer The waste water suction suctions but does not remove material Hose in the hose pump is damaged Exchange the hoses in the hose pump Pipelines plugged Clean pipelines Pressure too high Feed side pipes are unsuitable The diameter must be...

Page 24: ...on should be used as a proof of already performed maintenance and as a service book All warranty and service work must be entered as proof Machine type Serial number year of manufacture Date Performed maintenance or service works Date signature ...

Page 25: ...uide elements such as guide strips guide bushings guide rails rollers bearings anti slide plating Tension elements from quick coupling systems Flushing head seals Plain and roller bearings which do not run in oil bath Shaft sealing rings and sealing elements Friction and overload couplings braking equipment Carbon brushes collectors Easily dissolvable rings External potentiometer and manual switch...

Page 26: ...26 30 8 REPLACEMENT PARTS 35 32 8 34 5 39 31 13 3 27 29 28 2 14 17 20 37 11 42 40 41 24 4 46 25 1 4 44 47 38 33 21 11 26 43 23 16 45 36 57 5 30 17 50 48 48 49 51 52 53 56 54 55 ...

Page 27: ...nger M16x1 5 1 x x 14 203457 Swivel castor with stop function 2 x x x 16 207556 Fan HRD2T 1 x x 17 206250 Heavy duty wheel 250 50 170 2 x x 20 691724 Base frame 1 x x 21 691725 Belt boxes 1 x x 22 691723 Container 1 x x 23 691671 Container lid 1 x x 24 691726 Drawbar 1 x x 25 691727 Intake connector 1 x x 26 691728 Exhaust supports 1 x x 27 625154 Pump pulley 1 x x x 28 625155 V belt pulley 1 SPZ ...

Page 28: ...y ring Ø 30 mm 1 x x 56 200324 Chain DIN 5685 1 x x 57 207500 Hose pump DELASCO BZ20 1 x x 209249 Bearing bracket with ball bearing 1 x x 207709 Rubber hose 1 x x x 681384 Roller body 3 x x 207930 Lubricant 250 gr can 1 x x x Note To prevent incorrect deliveries when ordering spare parts indicate the complete model designation year of manufacture and the machine number Technical changes may be mad...

Page 29: ... cutting slurry in connection with water This waste water suction can be used with a floor nozzle or directly be operated on a saw blade protective hood of a floor cutter VACUUM WET 100 P VACUUM WET 100 E Motor Petrol 9 6 kW Electro 7 5 kW Air delivery rate 1600 m3 h Water delivery rate 1250 l h Hose pump Delasco type BZ20 Guaranteed noise power level LpA 89 dB A 86 dB A Measured noise level LwA 1...

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