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VERS. 21.01.2019 

CMV 1000 Verto_MAN_EN 

 
 
 
 

12 
 
 
 
 

Cutting head 

Jig-welded steel console housed in a heavy-duty bearing. Console supports the electric motor, the 
chain drive with its guard and the blade shaft assembly. Precision-machined blade shaft held in ball 
bearings and is driven by a chain. The blade shaft assembly is completely enclosed in a cutting head 
console,  accessible  for  inspection  by  opening  the  blade  guard.  The  removable  blade  flange  is 
tightened by means of a hexagonal nut. The spring-loaded cutting head ensures smooth lowering of 
the cutting head and automatically drive the cutting head up. The movement of the head is ensured 
by  a  handwheel  (7)  which  is  integrated  in  the  machine  cover  and  cannot  be  damaged  during 
transportation. The head can be locked by a lock pin (8).  

 
Cutting table 

Large, heavy-duty and solid table fitted with wide water flow-control vents. The table is equipped with 
a backstop and with a guide-a-cut device. The CMV 1000 Verto is supplied with a flat table (9) and 
an integrated swivel table (10). A roller table is optional available. 

 
Water cooling system 

A powerful submersible electric water pump (13) which is placed in the water tray provides the water 
to the cutting diamond saw blade. Two water nozzles located in the saw blade guard ensure adequate 
flow of water to both sides of the diamond saw blade. The water tap (14) permitting controlled water 
flow. The large size water tray (2) is supplied with a drain plug (15). The water tray can be pulled out 
for cleaning. 
 

Dry cutting (only in exceptionally cases) 

In exceptionally cases the CMV 1000 Verto can be used for dry cutting. For the suction of the cutting 
dust the vacuum adapter (16) can be used in combination of a dry vacuum cleaner.  

 
Blade guard 

Jig-welded  steel  construction  with  1000mm  diameter  saw  blade  capacity,  which  offers  maximum 
operator protection and increased visibility of the work piece. The blade guard can be opened by two 
pieces (18), which permits easy access to shaft for inspection and blade replacement when motor is 
switched off. The direction of the saw blade rotation is pointed out with an arrow at the front blade 
guard (19). For the replacement of the saw blade you may use the inclusive universal wrench (20). 

 
Wheel kit (option) 

For the CMV 1000 Verto a complete wheel kit is optional available (the wheel kit can be ordered and 
self-assembled separately). The wheel kit includes one front joke wheel (21) and two back wheels 
(22). With this wheel kit the machine can be moved around the working place. If, the wheel kit is not 
in use you may place it in the plug-in slots. 
 

Roller table (option) 

The CMV 1000 Verto is available with an optional roller table. The optional roller table kit comes with 
a hydraulic pump (11) together with two roller tables (12) and all needed hydraulic components. 

Summary of Contents for 70184603243

Page 1: ...CMV 1000 Verto OPERATING INSTRUCTIONS Translation of the original Instructions...

Page 2: ...VERS 21 01 2019 CMV 1000 Verto_MAN_EN 2...

Page 3: ...2014 35 UE ELECTROMAGNETIC COMPTABILITY 2014 30 UE NOISE 2000 14 CE And European standard EN 12418 Masonry and stone cutting off machines Safety Valid for machines as of serial number 1801XXXXX Storag...

Page 4: ...VERS 21 01 2019 CMV 1000 Verto_MAN_EN 4...

Page 5: ...rding noise emission 16 3 ASSEMBLY AND COMMISSIONING 17 3 1 Tool assembly 17 3 2 Electrical connections 18 3 3 Starting the machine 18 3 4 Water cooling system 19 4 TRANSPORT AND STORING 21 4 1 Securi...

Page 6: ...VERS 21 01 2019 CMV 1000 Verto_MAN_EN 6...

Page 7: ...all also be considered as included under use in accordance with the regulations 1 1 Symbols Important warnings and pieces of advice are indicated on the machine using symbols The following symbols are...

Page 8: ...VERS 21 01 2019 CMV 1000 Verto_MAN_EN 8...

Page 9: ...rotating The material to be cut must be held securely in place on the cutting table allowing no movement during cutting operation Always cut with the blade guard in position Only fit NORTON diamond bl...

Page 10: ...hat the machine is still in conformity with the safety regulations 2 1 Short description The CMV 1000 Verto vertical saw is designed for durability and high performance for onsite wet and dry cutting...

Page 11: ...fter a power cut The electric motor has overload protection Thermal overload tripping can occur for two reasons a tripping under light load If connection is incorrect If a phase is not under load Chec...

Page 12: ...water to both sides of the diamond saw blade The water tap 14 permitting controlled water flow The large size water tray 2 is supplied with a drain plug 15 The water tray can be pulled out for cleani...

Page 13: ...VERS 21 01 2019 CMV 1000 Verto_MAN_EN 13 21 and 22 in option...

Page 14: ...rotection no volt release and emergency stop Max saw blade diameter 1000 mm Saw blade shaft diameter 60 mm Cutting height max 650 mm Cutting depth max without swiveling the material 420 mm Table width...

Page 15: ...d EN 12418 The measurements are made with new machines Actual values may vary with site conditions in terms of Materials worked Wear Machine Lack of maintenance Inappropriate tool for application Tool...

Page 16: ...3744 CMV 1000 Verto Full Version 400V 70184603244 CMV 1000 Verto Basic Version 400V 70184603243 CMV 1000 Verto Hydraulic table 400V 70184607717 86 dB A 2 5 dB A 100 dB A 4 dB A Values determined using...

Page 17: ...ropriate power supply 3 1 Tool assembly Only NORTON blades with a maximum diameter of 1000mm can be used with the CMV 1000 Verto All tools must be selected with regard to their maximum permitted cutti...

Page 18: ...the blade guard Wrong direction of rotation blunts the blade quickly Place outer saw blade flange Tighten the blade shaft hexagon nut Reassemble the saw blade guard back in position 3 2 Electrical con...

Page 19: ...the water hose connected to the pump Plunge the water pump basket down in the water tray III The rotating saw blade has to be cooled on both side with enough water regulate the water flow with the wa...

Page 20: ...y cutting Pull out the water pump basket from the water tray and lock the water pump basket I Pull the water pump plug out from the socket II Lift up the vacuum adapter cover slider and plug in a dry...

Page 21: ...he hand wheel handle Swivel in the swivel table and secure it with the locking screw Make sure that the complete wheel kit is placed in the plug in slots if you do not use it Swivel table ATTENTION Wh...

Page 22: ...he machine as other parts of the machine are not designed for this purpose If you want to transport the machine using a fork lift truck use the bracket 2 for one of the fork the other one supporting u...

Page 23: ...ne then leans on its three wheels After the machine has been moved on the floor always lift the front joke wheel using the handle 4 4 Long period of inactivity If the machine is not going to be used f...

Page 24: ...Cutting methods 5 2 1 Preparing the cut To prepare the cut the machine has turned OFF all the time raise the head in its highest position and lock the cutting head Place the bloc on the table Unlock...

Page 25: ...ally if the material to be cut is very dense in order not to damage the blade or the machine 5 2 3 General advice for the cutting With the CMV 1000 Verto material weighing up to 350kg and max dimensio...

Page 26: ...chable nuts and screws Tighten up Cutting head guide bar and rail Grease Chain hoist Grease Gear box Oil level control Maintenance of the machine Always perform the maintenance of the machine with the...

Page 27: ...ction too small Change connection cable Defective connection cable Change connection cable Defective switch CAUTION can only be solved by qualified electrician Defective motor Change motor or contact...

Page 28: ...VERS 21 01 2019 CMV 1000 Verto_MAN_EN 28 7 3 Circuit Diagram 400V...

Page 29: ...e kit for your CMV 1000 Verto you may assembly it as following Step 1 Remove first the black cover caps insert the hydraulic hose through the bigger hole and assembling the manual hydraulic pump with...

Page 30: ...next tot he chain hoist through the bigger hole into the water collecting housing Insert the additional hydraulic hose with the side of 700mm through the hole to the water collecting housing of the s...

Page 31: ...ble them at the table plates from the bellow side Caution The quick fix coupling at the hydraulic cylinders have to be placed in the direction of the front side of the machine see at picture step 5 St...

Page 32: ...with the placement of the bloc according to the point 5 2 1 Preparing the cut with roller table Caution The manual hydraulic pump has an integrated pressure limiter what means you may use the manual h...

Page 33: ...we will forward the parts through the means which seem appropriate to us but which is not always the quickest way Clear instructions will avoid problems and faulty deliveries If not sure please send u...

Page 34: ...website of Norton Clipper by using the following address https spareparts nortonabrasives com For a quick access you can also use the QR Code shown below using your mobile phone This electronic catal...

Page 35: ...VERS 21 01 2019 CMV 1000 Verto_MAN_EN 35 Guarantee can be claimed and technical support obtained from your local distributor where machines spare parts and consumables can be ordered as well...

Page 36: ...VERS 21 01 2019 CMV 1000 Verto_MAN_EN 36...

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