NorthStar 6500 DPG Owner'S Manual Download Page 9

8

GROUNDING - 

All units must be grounded.  Drive

a 3/4” or 1” copper pipe or rod into the  ground  close  to
the generator.   The pipe/rod must  penetrate  moist
earth.  Connect an approved ground clamp to the pipe.
Run a 10-gauge  wire from  the  clamp to the  generator
grounding screw located at the rear of the  generator.
Do not connect to a water pipe  or  a  ground  used by  a
radio system.

CAUTION:  

The engine has been shipped without

oil.  Fill the crankcase with oil before trying to start.

OPERATING SPEED

The generator must be run at  the  correct  speed  in

order to produce the proper  electrical  voltage and
frequency. The speed of the engine was carefully
adjusted at the factory so that the generator produces
the proper voltage and frequency.

The output voltage should be  checked  to ensure

the generator is working properly before connecting a
load to the generator.  Failure to do so could result in
damage to equipment plugged into the unit and
possible injury to the individual.

All engines have a tendency to  slow down  when  a

load is applied.  When the electrical load is  connected
to the generator,  the engine is  more  heavily loaded,
and as a result the speed  drops  slightly.   This  slight
decrease in speed, together with the  voltage  drop
within the generator itself, results in a slightly lower
voltage when the generator is loaded to its full capacity
than when it is running with no  load.   The  slight
variation has  no  appreciable effect in the  operation of
motors, lights and most appliances. Electronic
equipment and clocks will be affected if correct RPM is
not maintained. See Load vs. Output chart.

Load

Output

Percent of
Generator

Output

Speed
(RPM)

Frequency

(Hz)

Generator

Voltage at 120V

Receptacle

0 %

3780

63.0

129V

50 %

3600

60.0

120V

100 %

3480

58.0

112V

Output voltage should be  periodically  checked  to

ensure continued and proper operation of the
generator. The voltage can be checked with a  portable
voltmeter. Frequency  can be  checked by using a
electric clock, with a sweep second hand.  Timed
against a wristwatch or  stopwatch. The  clock  should
be correct /- 2 seconds  per minute.  A qualified
technician should accomplish engine  speed
adjustments.

BEFORE STARTING

1. Make sure the generator is positioned on a firm 

level surface.

2. Check the crankcase for oil and maintained at a

proper level.

3. Check fuel level and fill tank 7/8 full with diesel 

fuel.  Never fill fuel tank completely to the top.  
Always wipe up and remove any spilled diesel 
fuel.

4. Make sure that the exhaust fumes are directed 

away from people.

 ELECTRIC START OF ENGINE

1. Disconnect all loads to generator.
2. Turn gas line valve to ON position.
3. Turn the ignition key to the START position.
4. If the engine does not start after 10 seconds,
    wait 15 seconds before attempting to start again.
5. If the engine will not start consult the trouble
    shooting table (page

 

10).

 M ANUAL START OF ENGINE

1. Disconnect all loads to generator.
2. Turn fuel line valve to ON position.
3. Turn the ignition key to the RUN position.
4. Grasp the recoil handle and pull until a strong
    resistance is felt.
5. Let the recoil handle return to the initial position.
6. Push down the decompression lever. The lever
     is located on top of the engine and is colored
    RED.
7. Pull out the recoil handle briskly with both
    hands.
8. If the engine will not start consult the trouble-
    shooting  table (page

 

10).

 

CAUTION  

A battery must always  be

connected to the battery cables,  or  engine  damage
could result.

         ENGINE SHUTDOWN

1. Disconnect all loads from generator.
2. Turn the ignition key to the OFF position.
3. Turn the fuel valve to the OFF position.

               ENGINE CARE

Refer to your Hatz Owner’s Manual for proper care

and maintenance.

Refer to your Hatz Owners  manual  for  fuel  and oil

information.

IMPORTANT: It is possible that the fuel line will

need to be bled the first time the fuel tank is filled.

Summary of Contents for 6500 DPG

Page 1: ...P e r f o r m a n c e MODEL 6500 DPG ITEM 165961 Diesel Portable Generator M165961B OWNER S MANUAL Call Customer Service at 1 800 270 0810 Hours Monday Friday 7 00 AM to 5 00 PM CST Saturday 7 30 AM to 11 30 AM CST ...

Page 2: ...RTANT Make certain the operator Reads and understands the manuals pertaining to this machine Is instructed in safe and proper operation of this machine NOTICE K BAR Industries Incorporated reserves the right to make improvements in design and or changes in specifications at any time without incurring any obligation to install them on units previously sold TABLE OF CONTENTS Thank you 1 Specificatio...

Page 3: ...l Capacity 1 76 US quarts 1 65 L Starting Method Electric Recoil 120V Receptacle 20 Amp A Duplex GFCI NEMA 5 20R 30 Amp A Locking NEMA L5 30R 120 240V Receptacle 30 Amp A Locking NEMA L14 30R Circuit Breakers 30 Amp A Magnetic Qty 1 20 Amp A Thermal type Qty 2 Grounding Screw Receives 10 Ga Fork Terminal Battery 12 Volt battery with an ampere hour rating of at least 36 AH Dimensions Length 34 00 8...

Page 4: ...r 9 Air Cleaner Housing 2 Grounding Screw 10 Recoil Handle 3 Control Panel 11 Muffler 4 Isolation Mounts 12 Battery Box 5 Oil Drain Plug 13 Warning Decals 6 Oil Filter Access Cover 14 6 5 Gallon Fuel Tank 7 Oil Fill and Dip Stick 15 Fuel Cap with Gauge 8 Operation Instructions Figure 2 Ref 10 15 2276 ...

Page 5: ...l accept a standard lawn tractor size battery Group U1 7 The engine requires a 12 volt battery with a minimum rating of 36 Ah Amp hour When installing the battery always connect the red colored positive or cable first When disconnecting the battery always remove the black colored negative or cable first WARNING Sulfuric acid is a corrosive poison Avoid contact with skin eyes or clothing Always wea...

Page 6: ... WARNING indicates a potentially hazardous situation which if not avoided could result in a death or serious injury CAUTION indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury It may also be used to alert against unsafe practices RULES FOR SAFE OPERATIONS Safety precautions are essential when operating this generator Respectful and cautious opera...

Page 7: ...ion is eliminated and a dead short can result Always compare the generator nameplate data with that of the equipment to be used to ensure that watts volts amperage and frequency requirements are suitable for operating equipment The wattage listed on the equipment nameplate is its rated output However some equipment may require three to ten times more wattage than its rating on the nameplate as the...

Page 8: ...ing an extension cord with a small wire size Use this chart to estimate the total load on your generator For Determining Generator Load Requirements Device Running Watts Air Conditioner 12 000 Btu 1700 a Battery Charger 20 Amp 500 Belt Sander 3 1000 Chain Saw 1200 Circular Saw 6 1 2 900 Coffee Maker 1000 Compressor 1 HP 2000 a Compressor 3 4 HP 1800 a Compressor 1 2 HP 1400 a Curling Iron 700 Dish...

Page 9: ... continued and proper operation of the generator The voltage can be checked with a portable voltmeter Frequency can be checked by using a electric clock with a sweep second hand Timed against a wristwatch or stopwatch The clock should be correct within 2 seconds per minute A qualified technician should accomplish engine speed adjustments BEFORE STARTING 1 Make sure the generator is positioned on a...

Page 10: ... 0810 A Bearing The bearing used in the generators is a heavy duty sealed roller bearing requires no maintenance or lubrication B Receptacles Quality receptacles have been utilized If a receptacle should become cracked or otherwise damaged replace it Using cracked or damaged receptacles can be both dangerous to the operator and destructive to the equipment ENGINE FUEL LINE BLEEDING If the engine i...

Page 11: ...ltage too high a Engine speed too high a Bring generator to a qualified technician for adjustment Generator overheating a Generator is overloaded b Insufficient ventilation a Reduce the load See Load Application section of this manual b Make sure there is at least 3 feet of clearance on all sides of generator No output voltage a Defective load connected to generator b Broken or loose wire c Defect...

Page 12: ...11 Parts Breakdown Exploded View 165961 Rev B ...

Page 13: ...tor Assembly 1 11 778123 Generator Mount 1 12 36138 Relay 1 13 32844 Lower Bracket 6 14 778118 Base 1 15 38770 Control Panel Weldment 1 16 82067 Clip Nut 10 32 4 17 778120 Control Panel Assembly 1 18 32769 Nameplate 6500 DPG 1 19 34172 Isomount 6 20 306459 Engine Ground Wire 1 21 32848 Upper Bracket 6 22 778057 HATZ Diesel Engine 1 23 38321 Decal 1 24 777345 Fuel Line 19 25 30755 Fuel Filter 1 26 ...

Page 14: ...13 Wiring Diagram 778120 1 2 4 3 6 5 ...

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