NorthStar 6500 DPG Owner'S Manual Download Page 8

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connected to a hard starting load  such  as  an air
compressor, it will require more starting current.  If it is
connected to a light load or no load such as a power
saw, it will require less starting current.  The exact
requirement will also vary with the brand or design of
the motor.

Generators respond to severe overloading

differently than the power line.    When overloaded,  the
engine is not able to supply enough power to  bring  the
electric  motor up to operating  speed.    The  generator
responds to the high initial starting current, but the
engine speed drops sharply.  The overload  may  stall
the engine.  If allowed to operate at very low speeds,
the electric motor starting winding will burn out in a
short time.  The generator  head winding might also be
damaged.

Running the generator under these conditions may

result in damage to  the generator  stator  as  well  as  the
motor windings.  Because the heavy surge of  current
is required for only an instant, the generator will not be
damaged if it can bring the motor up to  speed in a  few
seconds.  If difficulties in  starting a motor  are
experienced, turn off all other electrical loads and if
possible reduce the load on the electric motor.

EXTENSION CORDS

When electric power is to  be  provided to  various

loads at some distance from the generator, extension
cords can be used.  These cords  should  be  sized  to
allow for distance in length and amperage so that the
voltage drop between the set and point of use is held
to a minimum.

Current/Pow er

Maximum Extension Cord Length

Amps

at

240V

Load

(watts)

#10
Ga.

Cord

#12
Ga.

Cord

#14
Ga.

Cord

#16
Ga.

Cord

10

2400

250’

150’

100’

75’

20

4800

125’

75’

50’

25’

30

7200

60’

35’

25’

10’

40

9600

30’

15’

10’

*

50

12000

15’

*

*

*

  

*Not recommended

CAUTION: 

Equipment damage can result from the

low voltage caused by using an extension  cord  with  a
small wire size.

Use this chart to estimate the total load on  your

generator.

For Determining Generator Load Requirements

Dev ice

Running Watts

Air Conditioner (12,000 Btu)

1700 (a)

Battery Charger (20 Amp)

500

Belt Sander (3”)

1000

Chain Saw

1200

Circular Saw (6-1/2”)

900

Coffee Maker

1000

Compressor (1 HP)

2000 (a)

Compressor (3/4 HP)

1800 (a)

Compressor (1/2 HP)

1400 (a)

Curling Iron

700

Dishwasher

1200

Edge Trimmer

500

Electric Nail Gun

1200

Electric Range (one element)

1500

Electric Skillet

1250

Furnace Fan (1/3 HP)

1200 (a)

Freezer

800 (b)

Hair Dryer

1200

Hand Drill (1”)

1100

Hand Drill (1/2”)

875

Hand Drill (3/8”)

500

Hand Drill (1/4”)

250

Hedge Trimmer

450

Home Computer

150

Impact Wrench

500

Jet Pump

800 (a)

Lawn Mower

1200

Light Bulb

100

Microwave Oven

700

Milk Cooler

1100 (a)

Oil Burner on Furnace

300

Oil Fired Space Htr (140,000 Btu)

400

Oil Fired Space Htr (85,000 Btu)

225

                      Load Requirements, continued

Oil Fired Space Htr (30,000 Btu)

150

Oven

4500

Paint Sprayer, Airless (1/3 HP)

600 (a)

Paint Sprayer, Airless (handheld)

150

Radio

200

Refrigerator

600 (b)

Slow Cooker

200

Submersible Pump (1-1/2 HP)

2800 (a)

Submersible Pump (1 HP)

2000 (a)

Submersible Pump (1/2 HP)

1500 (a)

Sump Pump

600 (a)

Table Saw  (10”)

2000 (a)

Television

500

Toaster

1000

Vacuum cleaner

250

VCR

70

Water Heater

3000

Weed Trimmer

500

(a) Hard-starting motors require 3 to 5 times the

rated running watts.

(b) These loads may require up to 15 minutes  to

restart due to its  normal build up of  compressor  head
pressure.

NOTE: For extremely hard to start  loads  such  as

air conditioners and air  compressors,  consult  the
equipment dealer to determine the maximum wattage.

 PRE-START PREPARATIONS

Your generator has been thoroughly tested prior to

shipment from the factory.  A factory test report has
been included with this manual.   However,  damage
can occur during shipping, so be sure to check for
damaged parts, loose or missing nuts and bolts.   If  the
aforementioned problems occur, call customer service
at 1-800-270-0810.

Summary of Contents for 6500 DPG

Page 1: ...P e r f o r m a n c e MODEL 6500 DPG ITEM 165961 Diesel Portable Generator M165961B OWNER S MANUAL Call Customer Service at 1 800 270 0810 Hours Monday Friday 7 00 AM to 5 00 PM CST Saturday 7 30 AM to 11 30 AM CST ...

Page 2: ...RTANT Make certain the operator Reads and understands the manuals pertaining to this machine Is instructed in safe and proper operation of this machine NOTICE K BAR Industries Incorporated reserves the right to make improvements in design and or changes in specifications at any time without incurring any obligation to install them on units previously sold TABLE OF CONTENTS Thank you 1 Specificatio...

Page 3: ...l Capacity 1 76 US quarts 1 65 L Starting Method Electric Recoil 120V Receptacle 20 Amp A Duplex GFCI NEMA 5 20R 30 Amp A Locking NEMA L5 30R 120 240V Receptacle 30 Amp A Locking NEMA L14 30R Circuit Breakers 30 Amp A Magnetic Qty 1 20 Amp A Thermal type Qty 2 Grounding Screw Receives 10 Ga Fork Terminal Battery 12 Volt battery with an ampere hour rating of at least 36 AH Dimensions Length 34 00 8...

Page 4: ...r 9 Air Cleaner Housing 2 Grounding Screw 10 Recoil Handle 3 Control Panel 11 Muffler 4 Isolation Mounts 12 Battery Box 5 Oil Drain Plug 13 Warning Decals 6 Oil Filter Access Cover 14 6 5 Gallon Fuel Tank 7 Oil Fill and Dip Stick 15 Fuel Cap with Gauge 8 Operation Instructions Figure 2 Ref 10 15 2276 ...

Page 5: ...l accept a standard lawn tractor size battery Group U1 7 The engine requires a 12 volt battery with a minimum rating of 36 Ah Amp hour When installing the battery always connect the red colored positive or cable first When disconnecting the battery always remove the black colored negative or cable first WARNING Sulfuric acid is a corrosive poison Avoid contact with skin eyes or clothing Always wea...

Page 6: ... WARNING indicates a potentially hazardous situation which if not avoided could result in a death or serious injury CAUTION indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury It may also be used to alert against unsafe practices RULES FOR SAFE OPERATIONS Safety precautions are essential when operating this generator Respectful and cautious opera...

Page 7: ...ion is eliminated and a dead short can result Always compare the generator nameplate data with that of the equipment to be used to ensure that watts volts amperage and frequency requirements are suitable for operating equipment The wattage listed on the equipment nameplate is its rated output However some equipment may require three to ten times more wattage than its rating on the nameplate as the...

Page 8: ...ing an extension cord with a small wire size Use this chart to estimate the total load on your generator For Determining Generator Load Requirements Device Running Watts Air Conditioner 12 000 Btu 1700 a Battery Charger 20 Amp 500 Belt Sander 3 1000 Chain Saw 1200 Circular Saw 6 1 2 900 Coffee Maker 1000 Compressor 1 HP 2000 a Compressor 3 4 HP 1800 a Compressor 1 2 HP 1400 a Curling Iron 700 Dish...

Page 9: ... continued and proper operation of the generator The voltage can be checked with a portable voltmeter Frequency can be checked by using a electric clock with a sweep second hand Timed against a wristwatch or stopwatch The clock should be correct within 2 seconds per minute A qualified technician should accomplish engine speed adjustments BEFORE STARTING 1 Make sure the generator is positioned on a...

Page 10: ... 0810 A Bearing The bearing used in the generators is a heavy duty sealed roller bearing requires no maintenance or lubrication B Receptacles Quality receptacles have been utilized If a receptacle should become cracked or otherwise damaged replace it Using cracked or damaged receptacles can be both dangerous to the operator and destructive to the equipment ENGINE FUEL LINE BLEEDING If the engine i...

Page 11: ...ltage too high a Engine speed too high a Bring generator to a qualified technician for adjustment Generator overheating a Generator is overloaded b Insufficient ventilation a Reduce the load See Load Application section of this manual b Make sure there is at least 3 feet of clearance on all sides of generator No output voltage a Defective load connected to generator b Broken or loose wire c Defect...

Page 12: ...11 Parts Breakdown Exploded View 165961 Rev B ...

Page 13: ...tor Assembly 1 11 778123 Generator Mount 1 12 36138 Relay 1 13 32844 Lower Bracket 6 14 778118 Base 1 15 38770 Control Panel Weldment 1 16 82067 Clip Nut 10 32 4 17 778120 Control Panel Assembly 1 18 32769 Nameplate 6500 DPG 1 19 34172 Isomount 6 20 306459 Engine Ground Wire 1 21 32848 Upper Bracket 6 22 778057 HATZ Diesel Engine 1 23 38321 Decal 1 24 777345 Fuel Line 19 25 30755 Fuel Filter 1 26 ...

Page 14: ...13 Wiring Diagram 778120 1 2 4 3 6 5 ...

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