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NorthStar 6500 DPG, Owner'S Manual

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NorthStar 6500 DPG Owner'S Manual Download Page 13

12

Component List 165961 Rev. B

Diag.#

Part #

Description

Qty.

1

33321

Fuel Cap

1

2

38761

Fuel Tank Assembly

1

3

38217

Decal

1

4

35369

Cradle

1

5

30754

Leather Washer

4

6

777108

Battery Cable, Black

1

7

16707

Battery Cable, Red

1

8

777352

Battery Box with Hold Down Strap

1

9

32551

Battery Warning Decal

1

10

E777303

Generator Assembly

1

11

778123

Generator Mount

1

12

36138

Relay

1

13

32844

Lower Bracket

6

14

778118

Base

1

15

38770

Control Panel Weldment

1

16

82067

Clip Nut, 10-32

4

17

778120

Control Panel Assembly

1

18

32769

Nameplate, 6500 DPG

1

19

34172

Isomount

6

20

306459

Engine Ground Wire

1

21

32848

Upper Bracket

6

22

778057

HAT Z Diesel Engine

1

23

38321

Decal

1

24

777345

Fuel Line

19”

25

30755

Fuel Filter

1

26

777345

Fuel Line

10.0”

27

171410

Clamp

6

28

777345

Fuel Line

17.0”

29

305564

Wire Harness

1

30

778121

Engine Bracket

2

Summary of Contents for 6500 DPG

Page 1: ...P e r f o r m a n c e MODEL 6500 DPG ITEM 165961 Diesel Portable Generator M165961B OWNER S MANUAL Call Customer Service at 1 800 270 0810 Hours Monday Friday 7 00 AM to 5 00 PM CST Saturday 7 30 AM to 11 30 AM CST ...

Page 2: ...RTANT Make certain the operator Reads and understands the manuals pertaining to this machine Is instructed in safe and proper operation of this machine NOTICE K BAR Industries Incorporated reserves the right to make improvements in design and or changes in specifications at any time without incurring any obligation to install them on units previously sold TABLE OF CONTENTS Thank you 1 Specificatio...

Page 3: ...l Capacity 1 76 US quarts 1 65 L Starting Method Electric Recoil 120V Receptacle 20 Amp A Duplex GFCI NEMA 5 20R 30 Amp A Locking NEMA L5 30R 120 240V Receptacle 30 Amp A Locking NEMA L14 30R Circuit Breakers 30 Amp A Magnetic Qty 1 20 Amp A Thermal type Qty 2 Grounding Screw Receives 10 Ga Fork Terminal Battery 12 Volt battery with an ampere hour rating of at least 36 AH Dimensions Length 34 00 8...

Page 4: ...r 9 Air Cleaner Housing 2 Grounding Screw 10 Recoil Handle 3 Control Panel 11 Muffler 4 Isolation Mounts 12 Battery Box 5 Oil Drain Plug 13 Warning Decals 6 Oil Filter Access Cover 14 6 5 Gallon Fuel Tank 7 Oil Fill and Dip Stick 15 Fuel Cap with Gauge 8 Operation Instructions Figure 2 Ref 10 15 2276 ...

Page 5: ...l accept a standard lawn tractor size battery Group U1 7 The engine requires a 12 volt battery with a minimum rating of 36 Ah Amp hour When installing the battery always connect the red colored positive or cable first When disconnecting the battery always remove the black colored negative or cable first WARNING Sulfuric acid is a corrosive poison Avoid contact with skin eyes or clothing Always wea...

Page 6: ... WARNING indicates a potentially hazardous situation which if not avoided could result in a death or serious injury CAUTION indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury It may also be used to alert against unsafe practices RULES FOR SAFE OPERATIONS Safety precautions are essential when operating this generator Respectful and cautious opera...

Page 7: ...ion is eliminated and a dead short can result Always compare the generator nameplate data with that of the equipment to be used to ensure that watts volts amperage and frequency requirements are suitable for operating equipment The wattage listed on the equipment nameplate is its rated output However some equipment may require three to ten times more wattage than its rating on the nameplate as the...

Page 8: ...ing an extension cord with a small wire size Use this chart to estimate the total load on your generator For Determining Generator Load Requirements Device Running Watts Air Conditioner 12 000 Btu 1700 a Battery Charger 20 Amp 500 Belt Sander 3 1000 Chain Saw 1200 Circular Saw 6 1 2 900 Coffee Maker 1000 Compressor 1 HP 2000 a Compressor 3 4 HP 1800 a Compressor 1 2 HP 1400 a Curling Iron 700 Dish...

Page 9: ... continued and proper operation of the generator The voltage can be checked with a portable voltmeter Frequency can be checked by using a electric clock with a sweep second hand Timed against a wristwatch or stopwatch The clock should be correct within 2 seconds per minute A qualified technician should accomplish engine speed adjustments BEFORE STARTING 1 Make sure the generator is positioned on a...

Page 10: ... 0810 A Bearing The bearing used in the generators is a heavy duty sealed roller bearing requires no maintenance or lubrication B Receptacles Quality receptacles have been utilized If a receptacle should become cracked or otherwise damaged replace it Using cracked or damaged receptacles can be both dangerous to the operator and destructive to the equipment ENGINE FUEL LINE BLEEDING If the engine i...

Page 11: ...ltage too high a Engine speed too high a Bring generator to a qualified technician for adjustment Generator overheating a Generator is overloaded b Insufficient ventilation a Reduce the load See Load Application section of this manual b Make sure there is at least 3 feet of clearance on all sides of generator No output voltage a Defective load connected to generator b Broken or loose wire c Defect...

Page 12: ...11 Parts Breakdown Exploded View 165961 Rev B ...

Page 13: ...tor Assembly 1 11 778123 Generator Mount 1 12 36138 Relay 1 13 32844 Lower Bracket 6 14 778118 Base 1 15 38770 Control Panel Weldment 1 16 82067 Clip Nut 10 32 4 17 778120 Control Panel Assembly 1 18 32769 Nameplate 6500 DPG 1 19 34172 Isomount 6 20 306459 Engine Ground Wire 1 21 32848 Upper Bracket 6 22 778057 HATZ Diesel Engine 1 23 38321 Decal 1 24 777345 Fuel Line 19 25 30755 Fuel Filter 1 26 ...

Page 14: ...13 Wiring Diagram 778120 1 2 4 3 6 5 ...

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