NorthStar 6500 DPG Owner'S Manual Download Page 11

10

      TROUBLESHOOTING

Problem

Possible Causes

Possible Remedies

Engine will not start.

a)  Low oil level.
b)    Air in the line.

c)   Out of fuel.
d)  Battery is defective.
e)  Fuel Filter clogged.
f)   Fuel shut off valve is in the OFF position.

a)   Fill crankcase to proper oil level.
b)   Bleed the air from the fuel line.
      (see page 9)
c)   Fill fuel tank.
d)  Charge or replace battery.
e)  Replace fuel filter.
f)   Turn the valve to the ON position.

Voltage too low.

a)   Engine speed too slow.

b)   Generator is overloaded.

a)  Bring generator to a qualified
      technician for adjustment.
b)   Reduce the load. (See Load
     Application section of this manual.)

Circuit breaker trips.

a)   Defective load connected to generator.
b)   Defective receptacle.
c)   Generator overloaded.

a)   Disconnect load.
b)   Replace receptacle.
c)   Reduce the load. (See Load
      Application section of this manual.)

Voltage too high.

a)   Engine speed too high.

a)  Bring generator to a qualified
      technician for adjustment.

Generator overheating.

a)    Generator is  overloaded.

b)   Insufficient ventilation.

a)   Reduce the load. (See Load
      Application section of this manual.)
b)   Make sure there is at least 3 feet of
      clearance on all sides of generator.

No output voltage.

a)   Defective load connected to generator.
b)   Broken or loose wire.

c)   Defective receptacle.
d)   Defective stator.

e)   Defective rotor.

f)   Defective capacitor.

a)   Disconnect load.
b)  Bring generator to a qualified
      technician for repair.
c)   Replace receptacle.
d)  Bring generator to a qualified
      technician for repair.
e)  Bring generator to a qualified
      technician for repair.
f)   Bring generator to a qualified
      technician for repair.

Engine lacks power.

a)  Generator is overloaded.

b)  Dirty air filter.

a)   Reduce the load. (See Load
      Application section of this manual.)
b)   Clean or replace air filter.

Engine shuts down
during operation.

a)   Out of fuel.
b)   Low oil level.

a)   Fill fuel tank.
b)   Fill crankcase to proper oil level.

Summary of Contents for 6500 DPG

Page 1: ...P e r f o r m a n c e MODEL 6500 DPG ITEM 165961 Diesel Portable Generator M165961B OWNER S MANUAL Call Customer Service at 1 800 270 0810 Hours Monday Friday 7 00 AM to 5 00 PM CST Saturday 7 30 AM to 11 30 AM CST ...

Page 2: ...RTANT Make certain the operator Reads and understands the manuals pertaining to this machine Is instructed in safe and proper operation of this machine NOTICE K BAR Industries Incorporated reserves the right to make improvements in design and or changes in specifications at any time without incurring any obligation to install them on units previously sold TABLE OF CONTENTS Thank you 1 Specificatio...

Page 3: ...l Capacity 1 76 US quarts 1 65 L Starting Method Electric Recoil 120V Receptacle 20 Amp A Duplex GFCI NEMA 5 20R 30 Amp A Locking NEMA L5 30R 120 240V Receptacle 30 Amp A Locking NEMA L14 30R Circuit Breakers 30 Amp A Magnetic Qty 1 20 Amp A Thermal type Qty 2 Grounding Screw Receives 10 Ga Fork Terminal Battery 12 Volt battery with an ampere hour rating of at least 36 AH Dimensions Length 34 00 8...

Page 4: ...r 9 Air Cleaner Housing 2 Grounding Screw 10 Recoil Handle 3 Control Panel 11 Muffler 4 Isolation Mounts 12 Battery Box 5 Oil Drain Plug 13 Warning Decals 6 Oil Filter Access Cover 14 6 5 Gallon Fuel Tank 7 Oil Fill and Dip Stick 15 Fuel Cap with Gauge 8 Operation Instructions Figure 2 Ref 10 15 2276 ...

Page 5: ...l accept a standard lawn tractor size battery Group U1 7 The engine requires a 12 volt battery with a minimum rating of 36 Ah Amp hour When installing the battery always connect the red colored positive or cable first When disconnecting the battery always remove the black colored negative or cable first WARNING Sulfuric acid is a corrosive poison Avoid contact with skin eyes or clothing Always wea...

Page 6: ... WARNING indicates a potentially hazardous situation which if not avoided could result in a death or serious injury CAUTION indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury It may also be used to alert against unsafe practices RULES FOR SAFE OPERATIONS Safety precautions are essential when operating this generator Respectful and cautious opera...

Page 7: ...ion is eliminated and a dead short can result Always compare the generator nameplate data with that of the equipment to be used to ensure that watts volts amperage and frequency requirements are suitable for operating equipment The wattage listed on the equipment nameplate is its rated output However some equipment may require three to ten times more wattage than its rating on the nameplate as the...

Page 8: ...ing an extension cord with a small wire size Use this chart to estimate the total load on your generator For Determining Generator Load Requirements Device Running Watts Air Conditioner 12 000 Btu 1700 a Battery Charger 20 Amp 500 Belt Sander 3 1000 Chain Saw 1200 Circular Saw 6 1 2 900 Coffee Maker 1000 Compressor 1 HP 2000 a Compressor 3 4 HP 1800 a Compressor 1 2 HP 1400 a Curling Iron 700 Dish...

Page 9: ... continued and proper operation of the generator The voltage can be checked with a portable voltmeter Frequency can be checked by using a electric clock with a sweep second hand Timed against a wristwatch or stopwatch The clock should be correct within 2 seconds per minute A qualified technician should accomplish engine speed adjustments BEFORE STARTING 1 Make sure the generator is positioned on a...

Page 10: ... 0810 A Bearing The bearing used in the generators is a heavy duty sealed roller bearing requires no maintenance or lubrication B Receptacles Quality receptacles have been utilized If a receptacle should become cracked or otherwise damaged replace it Using cracked or damaged receptacles can be both dangerous to the operator and destructive to the equipment ENGINE FUEL LINE BLEEDING If the engine i...

Page 11: ...ltage too high a Engine speed too high a Bring generator to a qualified technician for adjustment Generator overheating a Generator is overloaded b Insufficient ventilation a Reduce the load See Load Application section of this manual b Make sure there is at least 3 feet of clearance on all sides of generator No output voltage a Defective load connected to generator b Broken or loose wire c Defect...

Page 12: ...11 Parts Breakdown Exploded View 165961 Rev B ...

Page 13: ...tor Assembly 1 11 778123 Generator Mount 1 12 36138 Relay 1 13 32844 Lower Bracket 6 14 778118 Base 1 15 38770 Control Panel Weldment 1 16 82067 Clip Nut 10 32 4 17 778120 Control Panel Assembly 1 18 32769 Nameplate 6500 DPG 1 19 34172 Isomount 6 20 306459 Engine Ground Wire 1 21 32848 Upper Bracket 6 22 778057 HATZ Diesel Engine 1 23 38321 Decal 1 24 777345 Fuel Line 19 25 30755 Fuel Filter 1 26 ...

Page 14: ...13 Wiring Diagram 778120 1 2 4 3 6 5 ...

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