NorthStar 6500 DPG Owner'S Manual Download Page 7

6

F. Engine misfire.
G. Excessive vibration.
H. Enclosed compartments, or confined areas.
I. Flame 

or smoke.

J. Rain, snow or wet conditions.
K. Operator non-attendance.

 

WARNING

 Check fuel system on a

regular basis. Look for signs of leaks,  deterioration,
chafed or spongy fuel hose, loose or missing fuel hose
clamps, damaged fuel tank or a defective fuel shut-off
valve. Correct any defects before operation.

 

WARNING

 Keep the fire extinguisher

close by your generator, and be familiar on how  to use
it.   Consult  your local fire  department for  correct
extinguisher type.

             INSTALLATION

OUTDOORS:  

Choose locations where the

generator will not be exposed to rain, snow or direct
sunlight.  Position the generator on secure, level
ground so it will not tip or  slide down  a hill.   Place  the
generator so that the exhaust fumes  will not  be
directed towards people.

The installation site must be free from water,

moisture, or  dust.   All electrical  components  should  be
protected from excessive moisture or the insulation
sy stem will deteriorate and result in grounding or
shorting out the generating system.

Foreign matters, such as dust, dirt, sand, lint, or

abrasive materials can cause damage to the  generator
head and engine if allowed into its cooling system.

NEVER

 install your generator inside confined

areas.  Inside installation can cause health hazards or
death.

 

DANGER

 Remember, exhaust fumes are

deadly  carbon monoxide gas,  and must  be  vented  to
the outside where there are no people.  Cooling air of
sufficient amounts must be brought in and  exhausted
out to ensure proper cooling of the engine and
generator head.

         LOAD APPLICATION

 It is important to determine the total electrical load

before it is  connected  to  the generator.     The two major
factors in determining the life of a  generator head are:
heat build-up, caused by overloading the generator
and corrosive contaminants that attack the  wiring
insulation.  If the generator is overloaded, the  wires
become excessively hot and cause the insulation to
break down, reducing its ability to  resist  corrosive

contaminants.  Over time  the effectiveness  of  the
insulation is eliminated and a dead short can result.

Always compare the generator  nameplate data

with that of the equipment to be  used  to ensure  that
watts, volts, amperage, and  frequency  requirements
are suitable for operating  equipment. The  wattage
listed on the equipment nameplate is its rated output.
However, some equipment may require three to ten
times more wattage than its rating on the  nameplate,
as the wattage is  influenced  by the  equipment
efficiency, power factor and starting system.    NOTE:  If
wattage is not given on  equipment nameplate,
approximate wattage may be determined by
multiplying nameplate voltage by nameplate
amperage.

                  VOLTS X AMPS  = WATTS
Example:   120V 

X 5A    

= 600W

When connecting a resistive load such as

incandescent lights, heaters or common electric  power
tools, a capacity of up to the  generator  full  rated
wattage output can be used.

When connecting a resistive-inductive load  such

as a fluorescent or mercury light, transformers or
inductive coils, a capacity of up to 0.6  times  the
generators full rated output can be used.

Always allow the generator to reach operating

speed before a load is applied.

STARTING ELECTRIC MOTORS

Electric motors require much more current (amps)

to start than to run.  Some motors, particularly low  cost
split-phase motors, are very hard to start and require 5
to 7 times more current to start than  to  run.    Capacitor
motors are easier to start and  usually  require  2 to 4
times as much current to start than to run.  Repulsion
Induction motors are the easiest  to  start  and  require
1.5 to 2.5 times as much to start than to run.

Most fractional motors take about the  same

amount of current to run them  whether  they are of
Repulsion-Induction (RI), Capacitor (Cap), or Split-
Phase (SP) type.  The  following  chart  shows  the
approximate current required to start  and  run  various
types and sizes of 120 volt 60 cycle electric motors
under various conditions.

120V, 60  Hz Motors

Starting Amps

Hp motor

Running

Watts

RI type

Cap type

SP type

1/6

525

7-11

9-18

16-22

1/4

700

9-15

12-23

22-32

1/3

875

11-18

14-29

26-35

1/2

1175

15-25

20-40

NA

1

1925

24-40

32-64

NA

1 1/2

2400

30-50

40-80

NA

2

2900

36-60

48-96

NA

3

4075

51-85

68-136

NA

5

6750

84-140

112-224

NA

The figures given above are for  an  average load

such as a blower or fan.  If the electric  motor  is

Summary of Contents for 6500 DPG

Page 1: ...P e r f o r m a n c e MODEL 6500 DPG ITEM 165961 Diesel Portable Generator M165961B OWNER S MANUAL Call Customer Service at 1 800 270 0810 Hours Monday Friday 7 00 AM to 5 00 PM CST Saturday 7 30 AM to 11 30 AM CST ...

Page 2: ...RTANT Make certain the operator Reads and understands the manuals pertaining to this machine Is instructed in safe and proper operation of this machine NOTICE K BAR Industries Incorporated reserves the right to make improvements in design and or changes in specifications at any time without incurring any obligation to install them on units previously sold TABLE OF CONTENTS Thank you 1 Specificatio...

Page 3: ...l Capacity 1 76 US quarts 1 65 L Starting Method Electric Recoil 120V Receptacle 20 Amp A Duplex GFCI NEMA 5 20R 30 Amp A Locking NEMA L5 30R 120 240V Receptacle 30 Amp A Locking NEMA L14 30R Circuit Breakers 30 Amp A Magnetic Qty 1 20 Amp A Thermal type Qty 2 Grounding Screw Receives 10 Ga Fork Terminal Battery 12 Volt battery with an ampere hour rating of at least 36 AH Dimensions Length 34 00 8...

Page 4: ...r 9 Air Cleaner Housing 2 Grounding Screw 10 Recoil Handle 3 Control Panel 11 Muffler 4 Isolation Mounts 12 Battery Box 5 Oil Drain Plug 13 Warning Decals 6 Oil Filter Access Cover 14 6 5 Gallon Fuel Tank 7 Oil Fill and Dip Stick 15 Fuel Cap with Gauge 8 Operation Instructions Figure 2 Ref 10 15 2276 ...

Page 5: ...l accept a standard lawn tractor size battery Group U1 7 The engine requires a 12 volt battery with a minimum rating of 36 Ah Amp hour When installing the battery always connect the red colored positive or cable first When disconnecting the battery always remove the black colored negative or cable first WARNING Sulfuric acid is a corrosive poison Avoid contact with skin eyes or clothing Always wea...

Page 6: ... WARNING indicates a potentially hazardous situation which if not avoided could result in a death or serious injury CAUTION indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury It may also be used to alert against unsafe practices RULES FOR SAFE OPERATIONS Safety precautions are essential when operating this generator Respectful and cautious opera...

Page 7: ...ion is eliminated and a dead short can result Always compare the generator nameplate data with that of the equipment to be used to ensure that watts volts amperage and frequency requirements are suitable for operating equipment The wattage listed on the equipment nameplate is its rated output However some equipment may require three to ten times more wattage than its rating on the nameplate as the...

Page 8: ...ing an extension cord with a small wire size Use this chart to estimate the total load on your generator For Determining Generator Load Requirements Device Running Watts Air Conditioner 12 000 Btu 1700 a Battery Charger 20 Amp 500 Belt Sander 3 1000 Chain Saw 1200 Circular Saw 6 1 2 900 Coffee Maker 1000 Compressor 1 HP 2000 a Compressor 3 4 HP 1800 a Compressor 1 2 HP 1400 a Curling Iron 700 Dish...

Page 9: ... continued and proper operation of the generator The voltage can be checked with a portable voltmeter Frequency can be checked by using a electric clock with a sweep second hand Timed against a wristwatch or stopwatch The clock should be correct within 2 seconds per minute A qualified technician should accomplish engine speed adjustments BEFORE STARTING 1 Make sure the generator is positioned on a...

Page 10: ... 0810 A Bearing The bearing used in the generators is a heavy duty sealed roller bearing requires no maintenance or lubrication B Receptacles Quality receptacles have been utilized If a receptacle should become cracked or otherwise damaged replace it Using cracked or damaged receptacles can be both dangerous to the operator and destructive to the equipment ENGINE FUEL LINE BLEEDING If the engine i...

Page 11: ...ltage too high a Engine speed too high a Bring generator to a qualified technician for adjustment Generator overheating a Generator is overloaded b Insufficient ventilation a Reduce the load See Load Application section of this manual b Make sure there is at least 3 feet of clearance on all sides of generator No output voltage a Defective load connected to generator b Broken or loose wire c Defect...

Page 12: ...11 Parts Breakdown Exploded View 165961 Rev B ...

Page 13: ...tor Assembly 1 11 778123 Generator Mount 1 12 36138 Relay 1 13 32844 Lower Bracket 6 14 778118 Base 1 15 38770 Control Panel Weldment 1 16 82067 Clip Nut 10 32 4 17 778120 Control Panel Assembly 1 18 32769 Nameplate 6500 DPG 1 19 34172 Isomount 6 20 306459 Engine Ground Wire 1 21 32848 Upper Bracket 6 22 778057 HATZ Diesel Engine 1 23 38321 Decal 1 24 777345 Fuel Line 19 25 30755 Fuel Filter 1 26 ...

Page 14: ...13 Wiring Diagram 778120 1 2 4 3 6 5 ...

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