Northern Lights TECHNICOLD OM-NI Operator'S Manual Download Page 19

OM-NI 2/20

18

YEARLY

• Condenser Coils 

Back flush condenser coils annually, or more frequently 

depending on water quality. Periodically chemical clean-

ers are needed to remove marine growth or scale. Consult 

the condenser coil cleaning section for instructions on 

chemically cleaning the coils. We recommend that certi-

fied technicians perform this service.

Condenser Coil & Raw Water System Cleaning

Prior to cleaning the condenser coil or raw water piping 

take baseline readings such as refrigerant pressures, 

amperages and the temperature of each condenser coil 

wrap.

Turn off the unit and raw water pump. Close the thru-hull 

valve.

The entire raw water system can be flushed at the same 

time. However, the most effective way to clean the system 

is to isolate each section (condenser, manifold, piping) 

and clean individually. 

Before using chemicals to clean the system it should be 

back-flushed with fresh water into a container. The pres

-

sure generated from the dockside water connection or the 

onboard fresh water pump is usually greater than what is 

generated by the system's raw water pump. This pressure 

can usually flush out a significant amount of debris and 

contaminants from inside the system. 

After the back-flushing; the system should be checked 

again to see if there was a change in the baseline read-

ings. If within the normal range then no further cleaning 

is needed.

Back-flushing with fresh water should be part of your 

maintenance schedule. The frequency is dependent on 

the usage of the system and water conditions in the areas 

where the boat operates. It may only require it once a year 

or every 3 months. In harsh conditions it may be required 

more frequently.

If the back-flushing has minimal impact on the system 

cleanliness then chemical cleaning is needed.

There are numerous chemicals available for cleaning raw 

water systems onboard vessels. Some are environmentally 

friendly and some are more aggressive. Any chemical or 

mix used for the cleaning of the system must be captured 

and disposed of in accordance with Federal, State and/or 

Local Regulations. 

Maintenance 

Follow all directions and warnings provided by the manu-

facturer of the chemical. Safety equipment and clothing 

must be used to protect personnel and prevent damage to 

the surrounding area or equipment.

Chemical cleaners are available at local Marine Whole-

salers, Online or at Commercial Supply Houses. When 

selecting a cleaner make sure it is compatible with the 

materials in the raw water circuit. Some cleaners are made 

to clean a specific contamination such as Algae or Crusta

-

ceans and Calcification, some clean a broad spectrum of 

contaminants.

Some chemical manufacturers have a cleaning kit avail-

able for purchase. It usually includes a chemical container 

with hose connections, hose, chemical pump, filter, and 

other miscellaneous items. You could also make up your 

own kit. A Technicold TE500 pump is a good quality, 

chemical resistant, submersible pump that can be used 

for this purpose. When using any pump for cleaning, a 

strainer/filter/screen must be installed on the inlet of the 

pump to prevent debris from damaging the impeller.

The container should be of sufficient volume for the 

chemical/water mix required. The chemical pump can be 

placed outside of the container. A bulkhead fitting would 

be installed in the side of the container and a hose con-

nected from it to a strainer, then to the inlet of the pump. 

Connect a hose from the discharge of the pump to the 

inlet of the coil/manifold/piping to be cleaned. Another 

hose goes from the outlet of the coil/manifold/piping back 

into the bucket. If using a submersible pump a bulkhead 

fitting is not needed. The pump can be placed directly in 

the container with a strainer/filter/screen attached to the 

inlet. Check the filtration on the inlet of the pump regu

-

larly and clean as needed.

Make sure that any materials used (container, hoses, fit

-

tings, pump, etc.) to flush the system are compatible with 

the chemical used.

Use caution when mixing the chemical and water that you 

do not splash it on yourself or the surrounding area. 

Once you have set up your cleaning kit it should be oper-

ated with fresh water to check for leaks prior to adding the 

chemical mix. Protect the area where you are working to 

prevent damage from splashing or spilled chemical.

Summary of Contents for TECHNICOLD OM-NI

Page 1: ...OPERATOR S MANUAL OPERATOR S MANUAL OM NI For Northern Ice www technicold com...

Page 2: ...rfield Beach FL 33442 Tel 954 421 1717 Fax 954 421 1712 Copyright 2020 Northern Lights Inc All rights reserved Northern Lights Technicold the Northern Lights logo and the Technicold logo are trademark...

Page 3: ...RULES 7 8 INSTALLATION 9 13 PRE COMMISSIONING CHECKS 14 COMMISSIONING 14 DISPLAY SCREEN 15 TROUBLESHOOTING 16 MAINTENANCE 17 19 MAINTENANCE LOG 20 WIRING DIAGRAMS 21 WARRANTY 22 Table of Contents Pro...

Page 4: ...r sign your delivery receipt Damaged Notify Northern Lights Inc immediately that the shipment is dam aged Take detailed photos of the damage with the original packaging for the freight claim Shipping...

Page 5: ...water passes through the coil and draws heat out of the refrigerant circuit the heated water is then discharged overboard ATE250pumpwillsufficeformostapplications It is recommended that the ice machi...

Page 6: ...ression adapter available 2 x FPT Drain pan condensate connections OD Condenser coil inlet OD Condenser coil outlet Weights Unit 124 lbs 56 25 kg Pump 115V 5 10 lbs 2 31 kg Pump 230V 5 20 lbs 2 35 kg...

Page 7: ...13mm 0 69in 17mm 1 19in 30mm BOTTOM FRONT TOP 4 A 1 2 3 B B A 2 1 3 4 0 DO NOT SCALE DRAWING 2 10 2020 MCE UNLESS OTHERWISE SPECIFIED SCALE 1 2 REV DWG NO B SIZE TITLE NAME DATE COMMENTS Q A MFG APPR...

Page 8: ...ols and Instructions In addition to the information found in this section this operator s manual uses three different signal words to outline potential dangers of a specific nature Follow All Safety I...

Page 9: ...erant The system contains high pressure refrigerant R404a The refrigerant circuit can only be serviced by EPA608 certified technicians or equivalent Refrigerants should be handled using safe handling...

Page 10: ...the unit carried by the top of the frame To remove the top cover use a flat head screwdriver to turn the latches 180 degrees counter clock wise Check that you have all the parts needed for the instal...

Page 11: ...DIMENSIONS ARE IN INCHES TOLERANCES FRACTIONAL ANGULAR MACH BEND TWO PLACE DECIMAL THREE PLACE DECIMAL APPLICATION USED ON NEXT ASSY PROPRIETARY AND CONFIDENTIAL THE INFORMATION CONTAINED IN THIS DRA...

Page 12: ...ined with the weight of the hose can stress the pump outlet connection Any type of impact on the hose can also stress the connection Support the hose within 18 46cm of the pump outlet Insulate the ice...

Page 13: ...al start up Install the end of the outlet delivery hose as high as pos sible in the ice bin PREFERRED ROUTING UPHILL ACCEPTABLE ROUTING HIGH SPOT ACCEPTABLE ROUTING DIP ICE BOX ICE BOX ICE BOX A A B B...

Page 14: ...f the unit The power supply raw water pump and ice bin sensor can be routed through these penetrations For ease of installation we provide a wiring harness with heat shrink butt connectors for the pum...

Page 15: ...n the circuit breaker in the ship s panel Turn on the on off breaker on the outside of the ice machine s electrical box Allow time for the digital display to power up Once powered up and the main scre...

Page 16: ...s the system shuts down and the Alarm indicator illuminates A fault description is displayed at the bottom of the screen Pressing the Status button to the left will take you to the Status screen The F...

Page 17: ...triction Suction Pressure Suction pressure low Check ice delivery hose for blockage INDICATIONS DESCRIPTION Compressor Compressor running Auger Auger running Raw Water Pump Pump running Water Valve So...

Page 18: ...bles in the pump head can cause cavitations that erode the impeller and pump head on metal pumps It can also damage the shaft seal It causes binding of the impeller on plastic head pumps Check bonding...

Page 19: ...nd or Local Regulations Maintenance Follow all directions and warnings provided by the manu facturer of the chemical Safety equipment and clothing must be used to protect personnel and prevent damage...

Page 20: ...esh water for a mini mum of 10 minutes to remove residual chemical Every chemical manufacturer provides dilution ratios and gallons of chemical required for the size system that you have They also hav...

Page 21: ...OM NI 2 20 20 Maintenance Log Date NOTES TASK...

Page 22: ...BL PUMP BK WH BK WH WH BK RD BK HMI DC PWR PLUG P2 1 P2 2 P1 2 P1 1 P5 1 P5 2 P6 3 P6 1 P7 1 P7 2 P3 1 P3 2 P8 1 P8 2 P8 3 P4 1 P4 2 GN GN GN GN GN TO LID GND POST P6 2 GN RD RD RD AUGER O P LP I P S...

Page 23: ...WARRANTY LIMITATIONS This warranty will not apply to equipment put into service more than twenty four 24 months from date of shipment from factory and will not apply in any country with which trade is...

Page 24: ...OM NI 2 20 23 Notes Date...

Page 25: ...OM NI 2 20 24...

Page 26: ...thern Lights 1419 W Newport Center Drive Deerfield Beach FL 33442 Tel 954 421 1717 www technicold com Northern Lights and Technicold are registered trademarks of Northern Lights Inc 2020 All rights re...

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