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Installation Instructions 

  6

 

Venting 

DANGER: Do not run machine indoors or in an 
enclosed area without adequate ventilation, or in 
areas where flammable vapors, (gasoline, solvents, 
etc.) may be present. Do not vent exhaust gases into 
a wall, a ceiling, or a concealed place. 
CAUTION: All venting must be in accordance with 
applicable state and federal laws, and local 
ordinances.  Consult local heating contractors. 
 

If the pressure washer is to be used in an enclosed area, 
a flue must be installed to vent burner exhaust to the 
outside atmosphere.  Be sure the flue is the same size 
as the burner exhaust vent on the pressure washer lid.  
Poor draft will cause the pressure washer to soot and 
not operate properly.  When selecting the location for 
installation, beware of poorly ventilated locations or 
areas where exhaust fans may cause an insufficient 
supply of oxygen.  Proper combustion can only be 
obtained when there is a sufficient supply of oxygen 
available for the amount of fuel being burned.  If it is 
necessary to install a unit in a poorly ventilated area, 
outside fresh air may have to be piped to the burner and 
a fan installed to bring sufficient air into the unit.  Locate 
the pressure washer in such a manner that the flue will 
be as straight as possible and protrude through the roof 
at a proper height and location to provide adequate draft.  
This oil fired unit must have a draft controller installed in 
the flue.  A draft controller will permit proper upward 
airflow of exhaust flue gases. 

 

 

Oil Burner 

Burner Air Adjustment: The oil burner is preset and 
performance tested at the factory (elevation 1100 feet).  
Different altitudes may require a one-time initial burner 
correction. 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
1.) Turn the engine and heat switches ON (Refer to 

Operation

” for details).  Have someone operate the 

spray gun so the burner fires. 

2.) Loosen the locking screw and close the air band until 

black smoke appears from the burner exhaust vent.  
Note the position of the white arrow on the air band.   

3.) Slowly open the air band until white smoke just starts 

to appear.   

4.) Turn the air band half way back to the black smoke 

position previously noted.  Tighten the locking 
screw. 

5.) Fine tune the burner air by loosening the shutter lock 

screw and turning the shutter until the exhaust is 
cleanest.  Tighten the shutter lock screw. 

 
 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
CAUTION: If white smoke appears from the burner 
exhaust vent during start-up or operation, 
discontinue use and readjust air bands. 
NOTE: If a flue is installed, have a professional 
serviceman adjust your burner for a #1 or #2 smoke 
spot on the Bacharach scale

Locking

Screw

Air Band

Burner

White

Arrow

Shutter

Lock Screw

Shutter

Summary of Contents for M157598L.1

Page 1: ...ore starting Water Make sure your water is clean and particle free and tank fed only See Installation instructions Storage Do not allow water to freeze in the pump hoses coil or spray guns Hose reels...

Page 2: ...surfaces Do not place the machine on soft or unstable ground 8 Follow the maintenance instructions specified in all manuals Do not run machine without sufficient lubrication or sufficient water to coo...

Page 3: ...m Temperature 200 F Approved Fuel 1 or 2 Diesel Kerosene Fuel Oil Fuel Capacity 15 Gallon Gasoline Capacity 15 Gallon Discharge Hose 3 8 Dimensions skid only 47 25 L x 53 75 W x 47 25 H Weight skid on...

Page 4: ...h 2 Indicator light Flow 12 Unloader 3 Indicator light Burner igniter 13 Water Outlet 4 Indicator light Thermostat 14 Engine see engine manual 5 Thermostat 15 Engine Key Switch 6 Heat Switch 16 Pump 7...

Page 5: ...hing Customer Supplied Water Feed Tank 157598 only Warning This unit can only be used with a tank Direct feed from a normal city water hookup can cause cavitation and damage to your pump Caution Make...

Page 6: ...er that the flue will be as straight as possible and protrude through the roof at a proper height and location to provide adequate draft This oil fired unit must have a draft controller installed in t...

Page 7: ...essure washer is equipped with twelve high pressure nozzles Eight 3 5 nozzles and four 7 0 nozzles There are also three low pressure nozzles included To install a nozzle pull the collar back and push...

Page 8: ...Engine See the engine manual to start your engine IMPORTANT The water feed tank must contain adequate water before starting Running the pump dry will cause damage and void the warranty Pump cavitation...

Page 9: ...jury and or pump damage Any alteration other than turning the adjustment knob will void your warranty VIII Shut Down Instructions WARNING Do not leave an operating machine unattended Always shut the m...

Page 10: ...Vehicle handling Be aware that vehicle handling will be affected when driving with the filled tank Exercise caution to avoid loss of control or trailer overturning o Keep speed to a minimum so you ca...

Page 11: ...ables and lights Two safety cables must be used while towing Attach breakaway switch Pull pin out of breakaway switch and route through safety cable latch point then through the cable loop Re insert t...

Page 12: ...on to locate the burner fuel filter Changing The Pump Oil Change oil after first 40 hours then every 3 months or 500 hours 1 Open oil drain valve 2 Drain pump oil 3 Close oil drain valve 4 Fill pump t...

Page 13: ...or tee depending on model 3 Unthread the removable outlet fitting with the swivel still attached from the flow switch assembly 4 Remove the shuttle 5 Clean the inside of the brass flow switch body an...

Page 14: ...ing magnets Magnets should be replaced in pairs both sides of an axle Clean the backing plate magnet arm magnet and brake shoes Check springs for stretch or deformation Check for wore or loose parts B...

Page 15: ...keep them lubricated 3 Disconnect spark plug cable Make sure the engine start switch is OFF 4 Disconnect the battery and store it indoors Short Term Freeze Protection 1 Drain water from feed tank 2 Dr...

Page 16: ...mproper nozzle combinations Use proper nozzle configurations as stated in manual Low water flow Check for kinked suction line Smoke From Heat Exchanger Causes Solutions Air band not adjusted properly...

Page 17: ...Parts Breakdown 157598 Rev L 1 17...

Page 18: ...N 2 37 779752 HEAT EXCHANGER HORIZONTAL 1 38 779526 SHEAVE PUMP 1 39 779527 SHEAVE ENGINE 1 40 779529 BUSHING PUMP 1 41 779536 PUMP NORTHSTAR TWS7040S 1 42 779537 BURNER SD 12V 1 REF PART DESCRIPTION...

Page 19: ...Parts Breakdown 157597 Rev L 1 19...

Page 20: ...c Panel 2 18 779551 Left Fender Weldment 1 19 127432 Trailer Light Kit 1 20 780200 15 Wheel 4 21 779541 Axle 3500 LB w Brakes 2 22 5370 Bulkhead Fitting 2 23 5267 M NPT x Barb Nylon 2 24 50NBR12 Rt An...

Page 21: ...Wiring Diagram Rev L 1 21...

Page 22: ...Pump Breakdown 22...

Page 23: ...Pump Breakdown 23...

Page 24: ...deny you warranty coverage if your SORE or a part has failed due to abuse neglect or improper maintenance or unapproved modifications You are responsible for presenting your SORE to Northern Tool and...

Page 25: ...Tool and Equipment Co Inc will maintain a supply of warranted parts sufficient to meet the expected demand for such parts 9 Any replacement part may be used in the performance of any warranty mainten...

Page 26: ...h as engines are guaranteed by their manufacturer and can be serviced at factory authorized locations near you Any costs incurred due to replacement or repair of items outside of a NorthStar approved...

Page 27: ...27 This page has intentionally been left blank...

Page 28: ...28 Manufactured by Northern Tool Equipment Co 2800 SouthCross Drive West P O Box 1499 Burnsville MN 55337 0499...

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