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Installation Instructions 

  5

 

Installing a Battery  

Warning: Sulfuric acid is a corrosive poison. 

 

Avoid contact with skin, eyes or clothing. Always 
wear safety glasses.  Always wear safety glasses 
when working on or near the battery.  
 

The engine will not run and the burner will not fire 
without first installing a battery. 

The battery box provides protection for the battery and 
will accept a standard top post mount (Group 75) 
automotive battery (The inside dimensions are 11-1/8"L 
x 7-3/4"W x 10-1/8"H). The battery must be 12VDC, with 
a minimum rating of 18 Ah (Amp-hour). When installing a 
battery, always connect the red colored (“positive” or “+”) 
cable first. When disconnecting a battery, always 
remove the black colored (“negative” or “-”) cable first

 

 

Location 

IMPORTANT: Proper initial installation of equipment 
will assure more satisfactory performance, longer 
service life, and lower maintenance cost. 
IMPORTANT: The use of a back flow preventer (Part 
#222815 call 1-800-270-0810 to order) on the water 
supply hose is recommended and may be required 
by local code. 

 
Place the pressure washer on a solid level surface in a 
protected area where it is not readily influenced by 
outside forces such as strong winds, freezing 
temperatures, rain, etc. Locate the pressure washer for 
easy access for filling fluids, adjustments, controls, and 
maintenance. Position the machine so that ambient 
lighting is sufficient for the surface you are cleaning to be 
seen with ease.  Use artificial light if needed. 

 

 
 
 
 
 
 
 
 
 
 
 
Make a partition between the wash area and the 
pressure washer to prevent direct nozzle spray from 
coming in contact with the pressure washer.  Moisture 
reaching the equipment will reduce the pressure 
washer’s service life. 

 

 

Attaching Customer Supplied Water Feed 
Tank (157598 only) 

Warning:  This unit can only be used with a tank.  Direct 
feed from a normal city water hookup can cause 
cavitation and damage to your pump. 

Caution: Make sure to follow these instructions.  
Inadequate plumbing between a feed tank and the 
pressure washer can cause damage to the pump from 
cavitation.  Cavitation will occur if you select too small of 
fittings and hose to connect the feed tank to the pressure 
washer.(We recommend ¾” hose and fittings or larger)   
Also, place the pressure washer right next to the feed 
tank so the connection hose will be as short as possible. 
 
1.) Drill 1.5” diameter hole in bottom of the tank for the 

supply line. Drill a 1.5” diameter hole in the tank at 
least 1’ from the supply port for the return line.  See 
tank in parts explosion of 157597 for an example.  
Both holes need to be drilled on flat surfaces of the 
tank.  Insert supplied bulkhead fittings into holes. 

2.) Thread the supplied ¾” elbow fitting into the bulkhead 

fitting for the supply line.  Thread the supplied ¾” 
hose barb fitting into the return line’s bulkhead. 

3.) Use supplied ¾” connection hose or supply your own 

(can be no longer than 6ft long). Make sure the 
connection hose does not kink. 

4.) Connect the supply line, from the pump, to the ¾” 

elbow with the supplied hose clamp.  Connect the 
return line, from the unloader, to the ¾” hose barb 
using the supplied hose clamp. 

5.) Make sure bottom of the tank is level or higher than 

the bottom of the skid frame.  

6.)  Do not pump flammable liquids or liquids containing 

incompatible chemicals or solvents. 

 

 
 
 
 
 
 
 
 
 

 

Insert Nozzles into Hose Reels Guides 
(157597 only) 

Insert grommets and nozzles into the hose reel 
guides.

 

Gun Storage (157597 only) 

Store guns vertically on back of trailer using supplied 
pins.  Rest guns with handle down on the back of the 
trailer and pins will hold guns in place. 

Grommets 

Nozzles 

Insert holes 

Return Line 

Supply 
Line 

Summary of Contents for M157598L.1

Page 1: ...ore starting Water Make sure your water is clean and particle free and tank fed only See Installation instructions Storage Do not allow water to freeze in the pump hoses coil or spray guns Hose reels...

Page 2: ...surfaces Do not place the machine on soft or unstable ground 8 Follow the maintenance instructions specified in all manuals Do not run machine without sufficient lubrication or sufficient water to coo...

Page 3: ...m Temperature 200 F Approved Fuel 1 or 2 Diesel Kerosene Fuel Oil Fuel Capacity 15 Gallon Gasoline Capacity 15 Gallon Discharge Hose 3 8 Dimensions skid only 47 25 L x 53 75 W x 47 25 H Weight skid on...

Page 4: ...h 2 Indicator light Flow 12 Unloader 3 Indicator light Burner igniter 13 Water Outlet 4 Indicator light Thermostat 14 Engine see engine manual 5 Thermostat 15 Engine Key Switch 6 Heat Switch 16 Pump 7...

Page 5: ...hing Customer Supplied Water Feed Tank 157598 only Warning This unit can only be used with a tank Direct feed from a normal city water hookup can cause cavitation and damage to your pump Caution Make...

Page 6: ...er that the flue will be as straight as possible and protrude through the roof at a proper height and location to provide adequate draft This oil fired unit must have a draft controller installed in t...

Page 7: ...essure washer is equipped with twelve high pressure nozzles Eight 3 5 nozzles and four 7 0 nozzles There are also three low pressure nozzles included To install a nozzle pull the collar back and push...

Page 8: ...Engine See the engine manual to start your engine IMPORTANT The water feed tank must contain adequate water before starting Running the pump dry will cause damage and void the warranty Pump cavitation...

Page 9: ...jury and or pump damage Any alteration other than turning the adjustment knob will void your warranty VIII Shut Down Instructions WARNING Do not leave an operating machine unattended Always shut the m...

Page 10: ...Vehicle handling Be aware that vehicle handling will be affected when driving with the filled tank Exercise caution to avoid loss of control or trailer overturning o Keep speed to a minimum so you ca...

Page 11: ...ables and lights Two safety cables must be used while towing Attach breakaway switch Pull pin out of breakaway switch and route through safety cable latch point then through the cable loop Re insert t...

Page 12: ...on to locate the burner fuel filter Changing The Pump Oil Change oil after first 40 hours then every 3 months or 500 hours 1 Open oil drain valve 2 Drain pump oil 3 Close oil drain valve 4 Fill pump t...

Page 13: ...or tee depending on model 3 Unthread the removable outlet fitting with the swivel still attached from the flow switch assembly 4 Remove the shuttle 5 Clean the inside of the brass flow switch body an...

Page 14: ...ing magnets Magnets should be replaced in pairs both sides of an axle Clean the backing plate magnet arm magnet and brake shoes Check springs for stretch or deformation Check for wore or loose parts B...

Page 15: ...keep them lubricated 3 Disconnect spark plug cable Make sure the engine start switch is OFF 4 Disconnect the battery and store it indoors Short Term Freeze Protection 1 Drain water from feed tank 2 Dr...

Page 16: ...mproper nozzle combinations Use proper nozzle configurations as stated in manual Low water flow Check for kinked suction line Smoke From Heat Exchanger Causes Solutions Air band not adjusted properly...

Page 17: ...Parts Breakdown 157598 Rev L 1 17...

Page 18: ...N 2 37 779752 HEAT EXCHANGER HORIZONTAL 1 38 779526 SHEAVE PUMP 1 39 779527 SHEAVE ENGINE 1 40 779529 BUSHING PUMP 1 41 779536 PUMP NORTHSTAR TWS7040S 1 42 779537 BURNER SD 12V 1 REF PART DESCRIPTION...

Page 19: ...Parts Breakdown 157597 Rev L 1 19...

Page 20: ...c Panel 2 18 779551 Left Fender Weldment 1 19 127432 Trailer Light Kit 1 20 780200 15 Wheel 4 21 779541 Axle 3500 LB w Brakes 2 22 5370 Bulkhead Fitting 2 23 5267 M NPT x Barb Nylon 2 24 50NBR12 Rt An...

Page 21: ...Wiring Diagram Rev L 1 21...

Page 22: ...Pump Breakdown 22...

Page 23: ...Pump Breakdown 23...

Page 24: ...deny you warranty coverage if your SORE or a part has failed due to abuse neglect or improper maintenance or unapproved modifications You are responsible for presenting your SORE to Northern Tool and...

Page 25: ...Tool and Equipment Co Inc will maintain a supply of warranted parts sufficient to meet the expected demand for such parts 9 Any replacement part may be used in the performance of any warranty mainten...

Page 26: ...h as engines are guaranteed by their manufacturer and can be serviced at factory authorized locations near you Any costs incurred due to replacement or repair of items outside of a NorthStar approved...

Page 27: ...27 This page has intentionally been left blank...

Page 28: ...28 Manufactured by Northern Tool Equipment Co 2800 SouthCross Drive West P O Box 1499 Burnsville MN 55337 0499...

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