North Star M157598L.1 Installation, Operation And Maintenance Manual Download Page 12

Maintenance Instructions 

 12

 

WARNING: Unauthorized machine modification or use of non-approved replacement parts 
may cause personal injury and/or property damage and will void the manufacturer warranty

 

See Engine manual for engine maintenance

 

Maintenance Mode 

Before performing any maintenance on the pressure 
washer, it must be placed in maintenance mode. 
A.)  Turn off engine 
B.)  Relieve pressure from system. 
C.)  Disconnect the spark plug cable. 
D.)  Disconnect black wire from battery.  

 

Water Filter 

Check whether dangerous chemicals have been 
used, and take precautions when handling filters.
 

Before each use, remove filter screen and rinse with 
clear water. (Filter is located in line with suction hose) 

 

Burner Fuel Filter 

Drain water from the fuel filter bowl and replace the filter 
as needed. (See Component Identification section to 
locate the burner fuel filter) 

 

Changing The Pump Oil 

*Change oil after first 40 hours, then every 3 months or 
500 hours

 

1.)  Open oil drain valve. 
2.)  Drain pump oil. 
3.)  Close oil drain valve. 
4.)  Fill pump to the middle of the sight glass with pump 
oil. Use Universal Tractor Transmission Oil or Mobil1 
15W50 synthetic oil. 
5.)  Oil Capacity is 37oz. 

 
 

 

 

Checking the Hoses

 

WARNING:  Do not use a finger or skin to check for 
leaks. Escaping fluid under pressure has sufficient 
force to penetrate the skin, causing serious injury. 
Do not operate the pressure washer if the hose is 
cracked, worn, or leaking. 

Before each use check all hoses for leaks and worn 
areas.  Discontinue use of any hose if leaks are noticed.  
Discontinue use of the high-pressure hose if the wire 
mesh is exposed. 

00426

 

 
Electrodes 

Inspect electrodes annually. 
Clean off carbon deposits, which may have accumulated 
on the tips of the electrodes. 
Reset the spacing as shown below. 

 

1/16” 

1/8” 

5/16” 

Electrodes 

Oil drain

 

valve 

Sight 
glass 

Oil fill 

Wire Mesh

Water

Good 

Bad

Bad

Summary of Contents for M157598L.1

Page 1: ...ore starting Water Make sure your water is clean and particle free and tank fed only See Installation instructions Storage Do not allow water to freeze in the pump hoses coil or spray guns Hose reels...

Page 2: ...surfaces Do not place the machine on soft or unstable ground 8 Follow the maintenance instructions specified in all manuals Do not run machine without sufficient lubrication or sufficient water to coo...

Page 3: ...m Temperature 200 F Approved Fuel 1 or 2 Diesel Kerosene Fuel Oil Fuel Capacity 15 Gallon Gasoline Capacity 15 Gallon Discharge Hose 3 8 Dimensions skid only 47 25 L x 53 75 W x 47 25 H Weight skid on...

Page 4: ...h 2 Indicator light Flow 12 Unloader 3 Indicator light Burner igniter 13 Water Outlet 4 Indicator light Thermostat 14 Engine see engine manual 5 Thermostat 15 Engine Key Switch 6 Heat Switch 16 Pump 7...

Page 5: ...hing Customer Supplied Water Feed Tank 157598 only Warning This unit can only be used with a tank Direct feed from a normal city water hookup can cause cavitation and damage to your pump Caution Make...

Page 6: ...er that the flue will be as straight as possible and protrude through the roof at a proper height and location to provide adequate draft This oil fired unit must have a draft controller installed in t...

Page 7: ...essure washer is equipped with twelve high pressure nozzles Eight 3 5 nozzles and four 7 0 nozzles There are also three low pressure nozzles included To install a nozzle pull the collar back and push...

Page 8: ...Engine See the engine manual to start your engine IMPORTANT The water feed tank must contain adequate water before starting Running the pump dry will cause damage and void the warranty Pump cavitation...

Page 9: ...jury and or pump damage Any alteration other than turning the adjustment knob will void your warranty VIII Shut Down Instructions WARNING Do not leave an operating machine unattended Always shut the m...

Page 10: ...Vehicle handling Be aware that vehicle handling will be affected when driving with the filled tank Exercise caution to avoid loss of control or trailer overturning o Keep speed to a minimum so you ca...

Page 11: ...ables and lights Two safety cables must be used while towing Attach breakaway switch Pull pin out of breakaway switch and route through safety cable latch point then through the cable loop Re insert t...

Page 12: ...on to locate the burner fuel filter Changing The Pump Oil Change oil after first 40 hours then every 3 months or 500 hours 1 Open oil drain valve 2 Drain pump oil 3 Close oil drain valve 4 Fill pump t...

Page 13: ...or tee depending on model 3 Unthread the removable outlet fitting with the swivel still attached from the flow switch assembly 4 Remove the shuttle 5 Clean the inside of the brass flow switch body an...

Page 14: ...ing magnets Magnets should be replaced in pairs both sides of an axle Clean the backing plate magnet arm magnet and brake shoes Check springs for stretch or deformation Check for wore or loose parts B...

Page 15: ...keep them lubricated 3 Disconnect spark plug cable Make sure the engine start switch is OFF 4 Disconnect the battery and store it indoors Short Term Freeze Protection 1 Drain water from feed tank 2 Dr...

Page 16: ...mproper nozzle combinations Use proper nozzle configurations as stated in manual Low water flow Check for kinked suction line Smoke From Heat Exchanger Causes Solutions Air band not adjusted properly...

Page 17: ...Parts Breakdown 157598 Rev L 1 17...

Page 18: ...N 2 37 779752 HEAT EXCHANGER HORIZONTAL 1 38 779526 SHEAVE PUMP 1 39 779527 SHEAVE ENGINE 1 40 779529 BUSHING PUMP 1 41 779536 PUMP NORTHSTAR TWS7040S 1 42 779537 BURNER SD 12V 1 REF PART DESCRIPTION...

Page 19: ...Parts Breakdown 157597 Rev L 1 19...

Page 20: ...c Panel 2 18 779551 Left Fender Weldment 1 19 127432 Trailer Light Kit 1 20 780200 15 Wheel 4 21 779541 Axle 3500 LB w Brakes 2 22 5370 Bulkhead Fitting 2 23 5267 M NPT x Barb Nylon 2 24 50NBR12 Rt An...

Page 21: ...Wiring Diagram Rev L 1 21...

Page 22: ...Pump Breakdown 22...

Page 23: ...Pump Breakdown 23...

Page 24: ...deny you warranty coverage if your SORE or a part has failed due to abuse neglect or improper maintenance or unapproved modifications You are responsible for presenting your SORE to Northern Tool and...

Page 25: ...Tool and Equipment Co Inc will maintain a supply of warranted parts sufficient to meet the expected demand for such parts 9 Any replacement part may be used in the performance of any warranty mainten...

Page 26: ...h as engines are guaranteed by their manufacturer and can be serviced at factory authorized locations near you Any costs incurred due to replacement or repair of items outside of a NorthStar approved...

Page 27: ...27 This page has intentionally been left blank...

Page 28: ...28 Manufactured by Northern Tool Equipment Co 2800 SouthCross Drive West P O Box 1499 Burnsville MN 55337 0499...

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