North Star M157598L.1 Installation, Operation And Maintenance Manual Download Page 2

 

 

Table of Contents 

Important Safety Instructions 

Long Term/Winter Storage 

15 

Specifications 

Troubleshooting 

16 

Machine Component Identification 

Parts Breakdowns 

17-20

Installation Instructions 

5-6 

Electrical Schematic 

21 

Operation Instructions 

7-9 

Pump Breakdown 

22-23

Safety Features 

10-11

California Emissions Statement 

24-25

Maintenance Instructions 

12-13

Limited Warranty 

26 

 

Important Safety Instructions 

 
WARNING 

-Risk of injection or injury to persons - Do not direct discharge stream at persons. - Do not use a 
hose if exterior damage is evident. 

 

-Risk of explosion.  Do not spray flammable liquids.  Do not operate in a flammable environment. 

CAUTION

  

-Risk of asphyxiation.  Exhaust fumes are deadly.  For outdoor use only.  Avoid inhaling exhaust 
fumes. 

 

-Risk of fire.  Do not add fuel when the product is operating or hot. 

 

-Gun kicks back, hold with both hands. 

 

-To reduce the risk of injury, read and understand operating instructions carefully before use. 

WARNING

 - When using this product basic precautions should always be followed, including the following: 

1.)  Read all the instructions before using the product. 
2.)  To reduce the risk of injury, close supervision is necessary when the product is used near children. Do 

not allow irresponsible use by children. Always stop the product and bleed pressures before leaving 
unattended, disconnecting hoses, or servicing the pump. 

3.)  Know how to stop the product and bleed pressures quickly.  Be thoroughly familiar with the controls. 
4.)  Stay alert - watch what you are doing. 
5.)  Do not operate the product when fatigued or under the influence of alcohol or drugs.  Never smoke while 

operating or fueling this machine. 

6.)  Keep operating area clear of all persons.   
7.)  Do not overreach or stand on unstable support.  Keep good footing and balance at all times. Wear 

footwear capable of maintaining a good grip on wet surfaces - Do not place the machine on soft or 
unstable ground. 

8.)  Follow the maintenance instructions specified in all manuals.  Do not run machine without sufficient 

lubrication or sufficient water to cool the pump. 

9.)  Wear safety glasses, gloves, face protection and appropriate clothing when operating the machine. 

10.) Do not operate this machine with broken or missing parts. - Never alter the manufacturer’s original 

design or deactivate any safety device on the machine. 

11.) Risk of exposure to dangerous chemicals.  Wear protective gloves when handling and cleaning with 

chemicals.  Follow the chemical manufacturer’s directions. Understand all safety hazards and first aid for 
all chemicals being used. Check whether dangerous chemicals have been used and take any 
precautions that may have been recommended by the supplier of these chemicals when cleaning filters.  
Do not pump highly abrasive fluids or use with incompatible chemicals or solvents. 

12.)  Know the pressure and temperature limits of your machine.  Be sure all high pressure accessories meet 

or exceed your machine’s limits. Do not set the pressure relief valve above the machine’s limit. 

13.) Do not move this machine by pulling on the hose. Do not use the pump to support other items of 

equipment that impose unacceptable loads on the pump. Do not attempt to use this machine as a prop. 

14.)  To reduce risk of injury, do not secure the spray gun open. Your spray gun is equipped with a built-in 

trigger safety latch to guard against accidental trigger release and potentially dangerous high pressure 
spray.  Rotate the safety latch to the locked position when not spraying. 

15.)  Do not clean this machine with its own spray.  Cleaning should be done with a damp sponge with the 

engine OFF. 

16.)  NEVER attempt to immediately run or re-light the burner if it doesn’t ignite the first time. Unburned oil or 

gas may have accumulated causing potential explosion or fire hazard. 

17.)  Always make sure all switches and controls are in the OFF position prior to starting the engine. 

 

SAVE THESE INSTRUCTIONS

Summary of Contents for M157598L.1

Page 1: ...ore starting Water Make sure your water is clean and particle free and tank fed only See Installation instructions Storage Do not allow water to freeze in the pump hoses coil or spray guns Hose reels...

Page 2: ...surfaces Do not place the machine on soft or unstable ground 8 Follow the maintenance instructions specified in all manuals Do not run machine without sufficient lubrication or sufficient water to coo...

Page 3: ...m Temperature 200 F Approved Fuel 1 or 2 Diesel Kerosene Fuel Oil Fuel Capacity 15 Gallon Gasoline Capacity 15 Gallon Discharge Hose 3 8 Dimensions skid only 47 25 L x 53 75 W x 47 25 H Weight skid on...

Page 4: ...h 2 Indicator light Flow 12 Unloader 3 Indicator light Burner igniter 13 Water Outlet 4 Indicator light Thermostat 14 Engine see engine manual 5 Thermostat 15 Engine Key Switch 6 Heat Switch 16 Pump 7...

Page 5: ...hing Customer Supplied Water Feed Tank 157598 only Warning This unit can only be used with a tank Direct feed from a normal city water hookup can cause cavitation and damage to your pump Caution Make...

Page 6: ...er that the flue will be as straight as possible and protrude through the roof at a proper height and location to provide adequate draft This oil fired unit must have a draft controller installed in t...

Page 7: ...essure washer is equipped with twelve high pressure nozzles Eight 3 5 nozzles and four 7 0 nozzles There are also three low pressure nozzles included To install a nozzle pull the collar back and push...

Page 8: ...Engine See the engine manual to start your engine IMPORTANT The water feed tank must contain adequate water before starting Running the pump dry will cause damage and void the warranty Pump cavitation...

Page 9: ...jury and or pump damage Any alteration other than turning the adjustment knob will void your warranty VIII Shut Down Instructions WARNING Do not leave an operating machine unattended Always shut the m...

Page 10: ...Vehicle handling Be aware that vehicle handling will be affected when driving with the filled tank Exercise caution to avoid loss of control or trailer overturning o Keep speed to a minimum so you ca...

Page 11: ...ables and lights Two safety cables must be used while towing Attach breakaway switch Pull pin out of breakaway switch and route through safety cable latch point then through the cable loop Re insert t...

Page 12: ...on to locate the burner fuel filter Changing The Pump Oil Change oil after first 40 hours then every 3 months or 500 hours 1 Open oil drain valve 2 Drain pump oil 3 Close oil drain valve 4 Fill pump t...

Page 13: ...or tee depending on model 3 Unthread the removable outlet fitting with the swivel still attached from the flow switch assembly 4 Remove the shuttle 5 Clean the inside of the brass flow switch body an...

Page 14: ...ing magnets Magnets should be replaced in pairs both sides of an axle Clean the backing plate magnet arm magnet and brake shoes Check springs for stretch or deformation Check for wore or loose parts B...

Page 15: ...keep them lubricated 3 Disconnect spark plug cable Make sure the engine start switch is OFF 4 Disconnect the battery and store it indoors Short Term Freeze Protection 1 Drain water from feed tank 2 Dr...

Page 16: ...mproper nozzle combinations Use proper nozzle configurations as stated in manual Low water flow Check for kinked suction line Smoke From Heat Exchanger Causes Solutions Air band not adjusted properly...

Page 17: ...Parts Breakdown 157598 Rev L 1 17...

Page 18: ...N 2 37 779752 HEAT EXCHANGER HORIZONTAL 1 38 779526 SHEAVE PUMP 1 39 779527 SHEAVE ENGINE 1 40 779529 BUSHING PUMP 1 41 779536 PUMP NORTHSTAR TWS7040S 1 42 779537 BURNER SD 12V 1 REF PART DESCRIPTION...

Page 19: ...Parts Breakdown 157597 Rev L 1 19...

Page 20: ...c Panel 2 18 779551 Left Fender Weldment 1 19 127432 Trailer Light Kit 1 20 780200 15 Wheel 4 21 779541 Axle 3500 LB w Brakes 2 22 5370 Bulkhead Fitting 2 23 5267 M NPT x Barb Nylon 2 24 50NBR12 Rt An...

Page 21: ...Wiring Diagram Rev L 1 21...

Page 22: ...Pump Breakdown 22...

Page 23: ...Pump Breakdown 23...

Page 24: ...deny you warranty coverage if your SORE or a part has failed due to abuse neglect or improper maintenance or unapproved modifications You are responsible for presenting your SORE to Northern Tool and...

Page 25: ...Tool and Equipment Co Inc will maintain a supply of warranted parts sufficient to meet the expected demand for such parts 9 Any replacement part may be used in the performance of any warranty mainten...

Page 26: ...h as engines are guaranteed by their manufacturer and can be serviced at factory authorized locations near you Any costs incurred due to replacement or repair of items outside of a NorthStar approved...

Page 27: ...27 This page has intentionally been left blank...

Page 28: ...28 Manufactured by Northern Tool Equipment Co 2800 SouthCross Drive West P O Box 1499 Burnsville MN 55337 0499...

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