HP Series Installation Manual
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Introduction
HP HVAC (Adiabatic Humidification System)
Congratulations on the purchase of your NORTEC HP HVAC humidification system. This system
was designed to be efficient and reliable, and is manufactured from high quality materials to
provide long trouble free operation. In order for the system to operate as intended it must be
installed properly.
This guide details the design, installation, commissioning, operation, and troubleshooting of the
HP HVAC system. Please take the time to familiarize yourself with this guide before beginning to
ensure that the system is installed the way it was designed. This ensures a long and trouble
free life of the humidifier.
About HP (Adiabatic Humidification System)
The HP (High Pressure) HVAC system is designed to be installed inside an AHU or duct system to
humidify air to a desired relative humidity. Proper humidity levels have been shown to be
important for health and comfort of occupants. Maintaining proper humidity is also important
for many industrial and manufacturing processes.
The HP system uses a series of nozzles to spray a very fine mist of water droplets into an air
stream. During this process the air absorbs moisture increasing its relative humidity levels. As
the water droplets evaporate, they absorb some energy in the form of heat from the air. This
loss of heat causes the air temperature to drop, resulting in a phenomenon known as adiabatic
cooling.
The HP HVAC adiabatic system has 2 effects:
The relative humidity of the air increases (humidification)
The temperature of the air falls (adiabatic cooling)
Humidification of the air is the main goal of the HP HVAC system. The cooling of the air is
secondary and is frequently beneficial since it is ‘free’ cooling. In cases where air-cooling is un-
desired, preheating of the air is required.
In general a HP system has the following advantages over other humidification technologies:
Low frequency of maintenance, since there are few moving or expendable parts.
Replacing components is quick and requires minimal system disassembly.
A ‘free’ air-cooling benefit from water extracting latent heat from the air.
Receiving and Unpacking Equipment
Check packing slip to ensure ALL material has been delivered.
All material shortages are to be reported to Nortec within 48 hours from receipt of goods.
Nortec assumes no responsibility for any material shortages beyond this period.
Inspect shipping boxes for damage and note on shipping waybill accordingly.
Summary of Contents for HP Series
Page 7: ...HP Series Installation Manual 4 Figure 1 Typical Installation with Medium Pump ...
Page 8: ...5 HP Series Installation Manual Figure 2 Typical Installation with Large Pump ...
Page 10: ...7 HP Series Installation Manual Installation ...
Page 15: ...HP Series Installation Manual 12 Figure 3 Medium Pump Module Installation Drawing ...
Page 16: ...13 HP Series Installation Manual Figure 4 Large Pump Module Installation Drawing ...
Page 24: ...21 HP Series Installation Manual Figure 15 Typical Valve Block Assembly ...
Page 29: ...HP Series Installation Manual 26 Figure 17 Valve Coils Figure 18 Valve Wiring ...
Page 36: ...33 HP Series Installation Manual ...
Page 37: ...HP Series Installation Manual 34 Startup Operation Maintenance ...
Page 49: ...Troubleshooting 46 Troubleshooting ...
Page 52: ...49 Troubleshooting ...
Page 53: ...Spare Parts 50 Spare Parts ...
Page 61: ...Spare Parts 58 Figure 37 3 and 6 Stage Valve Assembly Spare Parts ...
Page 62: ...59 Spare Parts ...
Page 63: ...Wiring Diagrams 60 Wiring Installation Diagrams ...
Page 64: ...61 Wiring Diagrams Figure 38 Pump Control ...
Page 66: ...63 Wiring Diagrams Figure 40 Pump Controller with Danfoss Integrated VFD ...
Page 67: ...Wiring Diagrams 64 Figure 41 1 Stage Valve Controller ...
Page 68: ...65 Wiring Diagrams Figure 42 3 Stage Valve Controller ...
Page 69: ...Wiring Diagrams 66 Figure 43 6 Stage Valve Controller ...
Page 73: ...Wiring Diagrams 70 Figure 47 HP Valve Controller April 9 2010 ...
Page 74: ...71 Wiring Diagrams ...