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| HP Series Installation Manual
Table 2. Valve Staging
1 stage (on/off) valve assembly:
Stage 0
Valve 1 "OFF" - 0% Output
Stage 1
Valve 1 "ON" - 100% Output
3 stage valve assembly:
Stage 0
Valve 1,2 "OFF" - 0% Output
Stage 1
Valve 1 "ON" - 33% Output
Stage 2
Valve 2 "ON" - 66% Output
Stage 3
Valve 1 and 2 "ON" - 100 % Output
6 stage valve assembly:
Stage 0
Valve 1,2,3 "OFF" - 0% Output
Stage 1
Valve 1 "ON" - 17% Output
Stage 2
Valve 2 "ON" - 33% Output
Stage 3
Valve 3 "ON" - 50% Output
Stage 4
Valve 1 and 3 "ON" - 67% Output
Stage 5
Valve 2 and 3 "ON" - 83% Output
Stage 6
Valve 1, 2, and 3 "ON" - 100% Output
Staging for High-Resolution systems are unique to each installation. Please refer to the
documentation package that accompanies the humidifier for further information.
Maintenance
Triplex Ceramic Plunger Pump Maintenance
1
The triplex ceramic plunger pumps (pump skids with Giant pumps) are oil lubricated and
require maintenance. The pump has a break-in period of 50 hours. After this time has
elapsed, the crankcase oil must be changed.
The service indicator light will not illuminate to indicate that the break-in period has elapsed.
2
After the initial break-in period, the oil must be changed every 500 hours. The Service
indicator light will illuminate after 400 hours of run time. The pump will then continue to run
for another 100 hours before shutting down. The service and fault indicator lights will
illuminate to indicate this condition.
3
Remember 500 hours is:
Every 9 weeks if operated for 8 hours every day.
Every 3 weeks if operated continuously for 24 hours per day.
Summary of Contents for HP Series
Page 7: ...HP Series Installation Manual 4 Figure 1 Typical Installation with Medium Pump ...
Page 8: ...5 HP Series Installation Manual Figure 2 Typical Installation with Large Pump ...
Page 10: ...7 HP Series Installation Manual Installation ...
Page 15: ...HP Series Installation Manual 12 Figure 3 Medium Pump Module Installation Drawing ...
Page 16: ...13 HP Series Installation Manual Figure 4 Large Pump Module Installation Drawing ...
Page 24: ...21 HP Series Installation Manual Figure 15 Typical Valve Block Assembly ...
Page 29: ...HP Series Installation Manual 26 Figure 17 Valve Coils Figure 18 Valve Wiring ...
Page 36: ...33 HP Series Installation Manual ...
Page 37: ...HP Series Installation Manual 34 Startup Operation Maintenance ...
Page 49: ...Troubleshooting 46 Troubleshooting ...
Page 52: ...49 Troubleshooting ...
Page 53: ...Spare Parts 50 Spare Parts ...
Page 61: ...Spare Parts 58 Figure 37 3 and 6 Stage Valve Assembly Spare Parts ...
Page 62: ...59 Spare Parts ...
Page 63: ...Wiring Diagrams 60 Wiring Installation Diagrams ...
Page 64: ...61 Wiring Diagrams Figure 38 Pump Control ...
Page 66: ...63 Wiring Diagrams Figure 40 Pump Controller with Danfoss Integrated VFD ...
Page 67: ...Wiring Diagrams 64 Figure 41 1 Stage Valve Controller ...
Page 68: ...65 Wiring Diagrams Figure 42 3 Stage Valve Controller ...
Page 69: ...Wiring Diagrams 66 Figure 43 6 Stage Valve Controller ...
Page 73: ...Wiring Diagrams 70 Figure 47 HP Valve Controller April 9 2010 ...
Page 74: ...71 Wiring Diagrams ...