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NORDSON ENGINEERING GMBH

D

LÜNEBURG

D

GERMANY

Applicators

Series

PatternCoat

(PCT)

Manual P/N 7135308_08

- English -

Issued 05/15

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Summary of Contents for PatternCoat Series

Page 1: ...NORDSON ENGINEERING GMBH D L NEBURG D GERMANY Applicators Series PatternCoat PCT Manual P N 7135308_08 English Issued 05 15...

Page 2: ...Flo Shot A Matic Signature Slautterback Smart Coat Smart Gun Solder Plus Spectrum Speed Coat Spraymelt Spray Squirt Super Squirt SureBead Sure Clean Sure Coat Sure Max Sure Wrap Tela Therm Tip Seal Tr...

Page 3: ...packing 6 Transport 6 Storage 6 Disposal 6 Changing Direction of Application 7 Installation 9 Adapter Plates 9 Installation without adapter plate 10 Installation with adapter plate P N 7133073 10 Inst...

Page 4: ...Adhesive 17 Daily Maintenance 18 Visual Inspection for External Damage 18 External Cleaning of Applicator 18 Regular Maintenance 19 Check detection hole 19 Replacing Filter Cartridge 19 Cleaning Nozz...

Page 5: ...ment and all other related documentation Note on Manual The position numbers in the illustrations do not correspond to the position numbers in the technical drawings and parts lists The illustrations...

Page 6: ...ing applications Any other use is considered to be unintended Nordson will not be liable for personal injury or property damage resulting from unintended use Intended use includes the observance of No...

Page 7: ...er Technical Data are not complied with The applicators may not be used to process the following materials S Polyurethane hot melt adhesive S Explosive and flammable materials S Erosive and corrosive...

Page 8: ...n a splash proof Water Wash version IP 54 The application width can be adjusted in increments of 3 mm PCT140 W B 1 3 4 6 PCT140 T S 5 7 9 10 2 8 Fig 1 Examples assembled for Application from the left...

Page 9: ...PCT140 T S AW20 140 Abbreviated designation PCT PatternCoat 140 Maximum application width in mm Model T Standard W Splash proof Water Wash Control module solenoid valve type S Standard B Booster Appli...

Page 10: ...for any damage caused during shipping Reuse packaging materials or dispose of properly according to local regulations Transport NOTE The applicator is a high precision valuable part Handle very carefu...

Page 11: ...and cleaned if adhesive has already been processed with the head Reassemble the nozzle beginning with step 4 2 Move the adjusting device a Detach the adjusting device from the body 1 b Detach guide 2...

Page 12: ...ring such that the piston is approximately in the center of the adjustment range Ensure that the adjusting ring has clicked into place b Release the adjusting ring clamp 8 c Hold the adjusting ring in...

Page 13: ...Several different brackets with pneumatic swiveling function are available from Nordson Refer to page 25 Bracket Adapter Plates The PatternCoat applicators can be installed in all Labeling systems Obs...

Page 14: ...at P N 7135308_08 E 2014 Nordson Corporation PatternCoat Installation without adapter plate 53 77 12 95 77 5 Installation with adapter plate P N 7133073 21 129 129 61 Installation with adapter plate P...

Page 15: ...PatternCoat Positioning Applicator Align the nozzle perpendicular to the substrate Exhausting Adhesive Vapors Ensure that adhesive vapors do not exceed the prescribed limits Exhaust adhesive vapors wh...

Page 16: ...the plug connection Solenoid Valves The solenoid valves for the control modules are usually triggered by a control unit e g Eclipse Refer to separate control unit manual WARNING Observe operating volt...

Page 17: ...F S Max oil concentration 0 1 mg m3 1 Connect a controllable air supply to the control air fitting 1 2 Set control air pressure to approx 4 to 6 bar 0 4 to 0 6 MPa 58 to 87 psi The exact pressure mus...

Page 18: ...ore than one hose Every hose connection is allocated to a corresponding receptacle Do not mistakenly exchange 2 Heat the system and hose to approx 80 C 176 F 3 Screw on heated hose NOTE Close unused h...

Page 19: ...eparate control unit manual CAUTION Trigger the solenoid valve only when the applicator is heated to operating temperature Seals in the control module can become damaged if the adhesive is too cold Se...

Page 20: ...g 1 to adjust the application width Ensure that the adjusting ring clicks into place NOTE The adjusting device is set at the factory such that the lower edge of the piston just reveals a groove 3 when...

Page 21: ...to observe can result in serious burns WARNING Hot Risk of burns Wear safety goggles and heat protective gloves 1 Turn off adhesive supply 2 Place a container under the nozzle of the applicator 3 Acti...

Page 22: ...cleaning prevents impurities created during production from causing the unit to malfunction WARNING Hot Risk of burns Wear heat protective gloves CAUTION Do not damage or remove warning labels Damaged...

Page 23: ...n changing adhesive Control module Check detection hole Weekly Page 19 Filter Replace filter cartridge As needed Page 19 Nozzle Clean As needed Page 20 Adjusting device Application width Lubricate As...

Page 24: ...y soft aids wooden or PTFE spatula or soft brush Disassembling Nozzle WARNING Hot Risk of burns Wear heat protective gloves 1 Heat applicator until adhesive is soft 2 Release the protruding screws 3 3...

Page 25: ...and mouthpiece receptacle from one another If necessary insert forcing screws M5 thread length 30 mm 10 Assembling Nozzle 1 Reassemble and install the nozzle in the reverse order Observe the followin...

Page 26: ...dge Page 19 Nozzle stem is stuck Replace control module No adhesive applicator is cold Temperature not set correctly on temperature controller Correct temperature setting Page 15 Plug has no contact S...

Page 27: ...aximum adhesive viscosity that can be processed 5 000 mPas 5 Ns m2 5 000 cP Heatup time 30 min Electrical Data Refer to ID plate Operating Voltage Solenoid Valves CAUTION Observe the installation inst...

Page 28: ...V 75W 1 7133058 piston seal WAP Da8 Di5 L19 1 7133062 seal cover WAP 1 401853 quadring 8 2x1 78 2 1007038 Replacement Filter Cartridge Saturn In Line 200 Mesh 2 pieces pack 1007374 Replacement Filter...

Page 29: ...Applicators PatternCoat 25 P N 7135308_08 E 2014 Nordson Corporation PatternCoat Bracket Continued...

Page 30: ......

Page 31: ...NAME DATE MATERIAL ROW MAT NR ROW MAT LENGTH MAT NR FROZEN LAST MODIF DRWN BY SCALE STATE NOTICE THIS DRAWING IS NORDSON PROPERTY CONTAINS PROPRIETARY INFORMATIONS AND MUST BE RETURNED UPON REQUEST D...

Page 32: ...13 51 SHEET REPLACED BY REPLACEMENT FOR REVISION LAST SAVED BY DATE NAME DATE MATERIAL ROW MAT NR ROW MAT LENGTH MAT NR FROZEN LAST MODIF DRWN BY SCALE STATE NOTICE THIS DRAWING IS NORDSON PROPERTY CO...

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