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Nordson MPS306F Customer Product Manual Download Page 1

MPS306F Power Supply

with Unicable

Customer Product Manual

Part 1074166-02

Issued 3/18

NORDSON CORPORATION 

•

 AMHERST, OHIO 

•

 USA

To order parts call 866-885-1212.

For technical support call 800-524-1322.

This document is available on the Internet at http://emanuals.nordson.com/finishing

Summary of Contents for MPS306F

Page 1: ...omer Product Manual Part 1074166 02 Issued 3 18 NORDSON CORPORATION AMHERST OHIO USA To order parts call 866 885 1212 For technical support call 800 524 1322 This document is available on the Internet...

Page 2: ...ion about Nordson can be found on the Internet using the following address http www nordson com Notice This is a Nordson Corporation publication which is protected by copyright Original copyright date...

Page 3: ...ation 3 4 Network Connections 3 5 Network Connectors IN1 and OUT1 3 5 Output Connector TB1 3 7 Input Connector TB2 3 8 Lamp Start Up Timing Diagram for Remote Input Contact Closures 3 9 Cable Connecti...

Page 4: ...Table of Contents ii Part 1074166 02 E 2018 Nordson Corporation...

Page 5: ...ctions are included in equipment documentation where appropriate Make sure all equipment documentation including these instructions is accessible to all persons operating or servicing equipment All eq...

Page 6: ...d for use in hazardous areas Use of Nordson equipment in ways other than those described in the documentation supplied with the equipment may result in injury to persons or damage to property Some exa...

Page 7: ...n S Never expose any part of the body to direct or indirect UV light Ultraviolet Radiation WARNING Ultraviolet light is a form of electromagnetic radiation and can be harmful if exposure exceeds recom...

Page 8: ...8 30 minutes 1 7 15 minutes 3 3 10 minutes 5 0 5 minutes 10 1 minute 50 30 seconds 100 10 seconds 300 1 second 3000 First Aid Store bought creams lotions or aloe can be applied to affected areas of th...

Page 9: ...ad to respiratory infections If ozone is detected 1 Shut down the UV system 2 Check exhaust ducting for leaks 3 Check the operator working area with an ozone meter If a person is overcome by ozone S M...

Page 10: ...ome materials used in UV curable inks adhesives and varnishes are toxic Before handling them read the Material Safety Data Sheets provided by the manufacturer use the recommended personal safety equip...

Page 11: ...sal Dispose of equipment and materials used in operation and servicing according to local codes Moving and Storage Moving or storing of the Nordson UV curing system must comply with all applicable loc...

Page 12: ...Safety 1 8 Part 1074166 02 E 2018 Nordson Corporation...

Page 13: ...signed to cure UV inks adhesives and coatings for numerous industrial applications The system consists of an individual six inch lamphead a corresponding fixed output power supply and an RF detector A...

Page 14: ...The lamphead requires approximately 225 CFM at 2 5 in W C of cooling air per lamphead in order to function properly The external blowers must be sized appropriately to provide adequate cooling air NO...

Page 15: ...h Internal Blower 7 Figure 2 1 System Components Typical UV curing system setup 1 Six inch lamphead with external blower 2 Six inch lamphead with internal blower 3 Reflectors 4 Ultraviolet bulb 5 Star...

Page 16: ...Description 2 4 Part 1074166 02 E 2018 Nordson Corporation...

Page 17: ...amaged Mounting Guidelines Power Supply WARNING Heavy equipment Be careful when moving the unit See Figure 3 1 for power supply dimensions and clearance requirements S The power supply can be mounted...

Page 18: ...uires no external cooling air External Blower requires an external source of cooling air ducted to each lamphead The following specifications must be maintained for all applications at all times regar...

Page 19: ...wer supplies are designed to operate at 10 of the normal voltage for a given tap setting Figure 3 3 Contactor Table 3 1 Contactor Taps Normal Voltage Voltage Range Transformer Tap Contactor Tap 240 10...

Page 20: ...ystem for use with a customer supplied power cable Measure the incoming power source voltage from the main power supply Make sure that the power source voltage matches the contactor tap settings Envir...

Page 21: ...e master control unit front panel or from a remote source Network Connectors IN1 and OUT1 Refer to Table 3 3 and Figure 3 6 Use the IN1 and OUT1 connectors 1 shielded RJ45 to connect multiple units in...

Page 22: ...SED CAN 485 DISPL OR LED REM CFG FRT PNL LOCK RF DET FAULT REM ANALG LIGHT DET CAN CTRL NOT USED NOT USED NOT USED CAN 485 2 Figure 3 6 System Connections 1 Network connectors IN1 and OUT1 2 Power sup...

Page 23: ...ts that are turned on must be sending Lamp On output to the master power supply for system ready to go closed on the master unit 7 8 Remote Blower This output contact closes when the lamphead is place...

Page 24: ...r supply unit in the Standby mode The Off Reset contact must be closed 4 Remote Standby 5 Common X NA Remotely controls the power supply unit when operating in the Remote mode This contact must be clo...

Page 25: ...ere will be an approximate 10 second warm up time for the magnetron filament 2 After the 10 seconds the system will go into standby and remain there indefintely NOTE Do not leave the power supply in t...

Page 26: ...nto the receptacle to ensure that all the pins mate securely with the sockets Push the plug into the receptacle as far as it will go then start threading the screw ring onto the threaded portion of th...

Page 27: ...s at least one RF detector If there are multiple light shielding chambers at least one RF detector must be located in each chamber Table 3 7 RF Detector Cable Part Numbers Cable From To Length ft Part...

Page 28: ...04 Figure 3 13 illustrates the previous control board 3 1 2 DISPL OR LED REM CFG FRT PNL LOCK RF DET FAULT REM ANALG 2 OPEN 4 LIGHT DET CAN CTRL NOT USED NOT USED NOT USED CAN 485 OPEN 5 SW1 SW3 Figur...

Page 29: ...Detector is not used Configures the power supply unit to be operated with or without an RF detector Standalone systems or master units cannot operate without an RF detector An RF detector can be insta...

Page 30: ...System Operating Locally Power Supply SW1 1 SW1 2 SW1 3 SW1 4 SW1 5 SW1 6 Suggested Settings Master Set Front Panel to Local Rem Analog Open OFF Fault Open OFF RF Detector Closed ON Fnt Pnl Lock Open...

Page 31: ...USED NOT USED NOT USED CAN 485 Digital Analog 2 OFF 3 OFF 4 OFF 5 OFF 6 Closed On Digital light detector in the lamphead Power Supply Address Switch See Figure 3 16 The rotary address switch is locate...

Page 32: ...operating the power supplies in a networked configuration master remote you must set the rotary power supply address switches as follows Unit Rotary Switch Setting Master 0 Remote s any different val...

Page 33: ...instructions in this document and all other related documentation Introduction Startup procedures will vary depending on how the system was integrated into other equipment As a result the startup proc...

Page 34: ...Wave system 2 NETWORK Sets system operation from the Local front panel mode to a Remote external device or controller TB2 3 LAMP On Mode Turns the lamphead on after magnetron filament is warm Standby...

Page 35: ...been sensed when the power supply is in the Off mode b Magnetron current has dropped below 200 ma for a duration of more than 600 ms Slow Blink Magnetron current exceeds 950 ma Fast Blink a Filament...

Page 36: ...it to go to Standby or On Once the lamphead is put into the Standby or On mode the lamphead will remain in that mode until the Off Reset contact is opened Lamp Off Lamp to Standby Lamp to ON Lamp Off...

Page 37: ...wer supply If there is insufficient pressure less than 2 5 in W C static pressure there will be a system fault and the Air Pressure fault LED will appear in the display Check for proper pressure with...

Page 38: ...each NETWORK selector 6 Lamphead with external blower Enable the cooling fan by either an external remote switch or the set of contacts from the power supply If the exhaust fan is wired to the normal...

Page 39: ...t fan access panels doors and process equipment S Any fault condition occurs Table 4 5 Shutdown Procedures Step Shutting Down Systems Locally Shutting Down Systems Remotely 1 Press the Lamp Off Reset...

Page 40: ...Operation 4 8 Part 1074166 02 E 2018 Nordson Corporation...

Page 41: ...epend upon your S application process S plant environment S quality of cooling air passing through the system S coating formulation Table 5 1 Typical Maintenance and Replacement Schedule Component Mai...

Page 42: ...y and and disconnect all of its connectors 3 Using a 1 Phillips screwdriver remove the six M3 screws securing the main control board 4 Carefully pull the main control board from the power supply 5 Usi...

Page 43: ...Air Filter and Power Supply Cooling Fan Cleaning NOTE Repeat the same procedure for all external blowers NOTE Some filter media can be washed and reused Refer to the users manual for your blower 1 Tur...

Page 44: ...Maintenance and Repair 5 4 Part 1074166 02 E 2018 Nordson Corporation...

Page 45: ...ions LED Possible Cause Corrective Action 1 Lamp Fault Fault LED Lamp Out The light detector outputs a voltage when the lamphead is in operation the voltage drops below a minimum Check the magnetron c...

Page 46: ...or only turns a few revolutions Blower misaligned during shipment or setup Check and adjust the alignment of the blower wheel 3 Magnetron Current Fault Normal magnetron current is 720 25 mvdc 60 Hz 6...

Page 47: ...tage 6 Network Fault Fault LED Network A fault detected somewhere on the network Determine the unit with the fault and correct the fault Clear the master control unit 7 Irradiator will not light Fault...

Page 48: ...Troubleshooting 6 4 Part 1074166 02 E 2018 Nordson Corporation...

Page 49: ...be ordered separately The Description column gives the part name as well as its dimensions and other characteristics when appropriate Indentions show the relationships between assemblies subassemblie...

Page 50: ...772214 S FAN cooling CoolWave 1 A 7 1054506 S PCB CONTROL CoolWave 306 1 8 320475 S PCB I O CoolWave 1 9 772224 S MODULE rectifier CoolWave 1 10 739001 S PCB DISPLAY CW6 1 11 775022 S RF DETECTOR Coo...

Page 51: ...02 E 2018 Nordson Corporation 5 8 1 3 REAR VIEW FRONT VIEW 6 2 9 7 10 11 4a 7 NORDSON 739034A U6 0 7 1 9 10 12 3 4 6 OPEN OPEN 1 2 3 4 5 6 1 2 3 4 5 6 4b 4 4c P N 1 3 5 7 12 Figure 7 1 CoolWave Power...

Page 52: ...E RF detector 6 10 1 13 775031 NETWORK CABLE 6 ft 6 10 1 14 775374 12 ft UNICABLE 1 14 775023 25 ft UNICABLE 1 14 775375 50 ft UNICABLE 1 14 775377 75 ft UNICABLE 1 15 775204 FOCUS LAMPHEAD 2 1 extern...

Page 53: ...0 Vac Single Phase Current Refer to Table 8 2 Ambient Temperature 5 40 _C 41 104 _F Relative Humidity Up to 80 Magnetron Current 720 mv dc 5 Table 8 2 Power Line Current Line 60 Hz 50 Hz Amps 200 Vac...

Page 54: ...Corporation System Drawings Figure 8 1 UV Connector Board Figure 8 2 IO Wiring Figure 8 3 System Schematic 50 60 Hz 775221 Figure 8 4 System Schematic 50 Hz 1061956 Figure 8 5 System Installation Figu...

Page 55: ...Specifications 8 3 Part 1074166 02 E 2018 Nordson Corporation NOT USED Figure 8 1 UV Connector Board...

Page 56: ...Specifications 8 4 Part 1074166 02 E 2018 Nordson Corporation Figure 8 2 IO Wiring...

Page 57: ...Specifications 8 5 Part 1074166 02 E 2018 Nordson Corporation Figure 8 3 System Schematic 50 60 Hz Power Supply part number 775221...

Page 58: ...LUE BROWN WHITE RED RED ORANGE GRAY PURPLE YELLOW WHITE BLACK WHITE RED BROWN WHITE RED ORANGE BLUE BLACK GREEN WHITE WHITE BLACK GRAY PURPLE YELLOW SHIELD WHITE BROWN WHITE BROWN PRESSURE SWITCH LIGH...

Page 59: ...T USED NOT USED CAN 485 DISPL OR LED REM CFG FRT PNL LOCK RF DET FAULT REM ANALG LIGHT DET CAN CTRL NOT USED NOT USED NOT USED CAN 485 NOTE Refer to the Installation section for correct main board set...

Page 60: ...Specifications 8 8 Part 1074166 02 E 2018 Nordson Corporation BLOWER WIRING Figure 8 6 Blower Motor Control Factory Settings 50 Hz...

Page 61: ...measured between the electrodes in a quartz bulb Also Refer to effective cure length ASTM spec D3359 95a Refer to tape test ballast An inductive transformer device that stabilizes the amount of curre...

Page 62: ...air passes cradle Supports the UV bulb and reflector inside an electrode lamp head housing cross hatch test Refer to tape test cure A UV drying process that occurs through a chemical reaction between...

Page 63: ...less A microwave powered UV system electromagnetic spectrum The full wavelength range of electromagnetic radiation including microwave ultraviolet visible and infrared energy energy density The total...

Page 64: ...violet coloration to the UV output Indium is used to shift the spectral output past 400 nm In some industries indium bulbs are referred to as Q bulbs infrared energy Energy having wavelengths between...

Page 65: ...ical input into RF energy mercury A silver white metallic element that is liquid at room temperature and is used to create a vaporized UV emitting gas plasma inside a quartz tube when it is energized...

Page 66: ...ther away from the substrate or closer to the substrate than the focal distance oxidizing When the coating or ink reacts with oxygen and slows the polymerization process of the cure oxygen inhibition...

Page 67: ...in front of the lamp head The plates are used to prevent positive cooling air and airborne contaminants from contacting the substrate negative cooling air from contaminating the bulb and reflectors o...

Page 68: ...hut off the UV if RF levels exceed allowable limits screen A wire mesh assembly attached to a microwave lamp head that allows UV to pass through but prevents RF from leaking from the unit short UV Ref...

Page 69: ...e ASTM spec D3359 95a under Methods A and B Method A employs the X cut and is used for coatings that are 5 mils or greater Method B calls for lattice cuts and is recommended for coatings with 0 5 mils...

Page 70: ...f the electromagnetic spectrum ranging between 400 and 445 nm The V stands for visible UV vacuum UV 100 200 nanometers The portion of the electromagnetic spectrum ranging between 100 and 200 nm UVV do...

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