
11-May-2021
Page 30
002512MAN-01
GENERAL MAINTENANCE SCHEDULE
Item
Interval
Procedure
Air Filter
6 months
Inspect for dirt. Replace if necessary.
Contactor
1 year
Inspect for pitted or burned points. Replace if necessary.
Condensate Drain
1 year
Inspect for clogs. Remove and clean if necessary.
Heat exchanger
As required*
Clean as per HEAT EXHCANGER FLUSING PROCEDURE below.
*Generally not required for closed loop systems. Whenever system performance is reduced for open loop.
COAXIAL HEAT EXCHANGER FLUSHING PROCEDURE - OPEN LOOP (WELL WATER)
STEP 1
Isolate the heat exchanger by closing the valves in the IN and OUT ports to the heat exchanger.
STEP 2
Blow out the heat exchanger into a clean 5 gallon bucket using compressed air.
STEP 3
If a purge cart is not available, use a 5 gallon plastic bucket, a circulator and some plastic piping to create a
makeshift pump system. Connect a the inlet and outlet to the heat exchanger ports.*
STEP 4
Place 2 gallons of RYDLYME in the purge cart (or bucket). Circulate the fluid through the heat exchanger
for at least 2 hours (3 recommended).
STEP 5
Disconnect the purge system dispose of the solution. RYDLYME is non-toxic and biodegradable and as
such can be poured down a drain.
*
Depending on the plumbing, there should be either unions or boiler drains for to access the heat exchanger.
STEP 6
Connect fresh water and a drain to the heat exchanger ports and flush the exchanger for several minutes.
STEP 7
Return the plumbing to its original configuration and open the IN and OUT valves. Operate the system and
check for improved performance.
COAXIAL HEAT EXCHANGER FLUSHING PROCEDURE - GROUND LOOP
STEP 1
Isolate the heat exchanger by placing the pump module valves in the exchanger flushing position.
STEP 2
Connect a compressed air and a drain pipe to the pump module purge ports and blow the anti-freeze solu-
tion into a clean 5 gallon bucket.
STEP 3
Connect a purge cart to the pump module purge ports.
STEP 4
Place 2 gallons of RYDLYME in the purge cart. Circulate the fluid through the heat exchanger for at least 2
hours (3 recommended).
STEP 5
Disconnect the purge cart and dispose of the solution. RYDLYME is non-toxic and biodegradable and as
such can be poured down a drain. Clean the purge cart thoroughly.
*
Depending on the plumbing, there should be either unions or boiler drains for to access the heat exchanger.
STEP 6
Connect fresh water and a drain to the pump module purge ports and flush the exchanger for several
minutes.
STEP 7
Blow the heat exchanger out with compressed air as per STEP 2 and dump the water down a drain.
STEP 8
Connect the purge cart to the pump module purge ports. Re-fill and purge the heat exchanger with as per
standard procedures (the anti-freeze from STEP 2 can be re-used).
STEP 9
Disconnect the purge cart and set the pump module valves back to the original positions.
STEP 10
Operate the system and check for improved performance.
General Maintenance
Summary of Contents for R-09
Page 13: ...11 May 2021 Page 13 002512MAN 01...
Page 15: ...11 May 2021 Page 15 002512MAN 01...
Page 19: ...11 May 2021 Page 19 002512MAN 01...
Page 20: ...11 May 2021 Page 20 002512MAN 01...
Page 21: ...11 May 2021 Page 21 002512MAN 01...
Page 22: ...11 May 2021 Page 22 002512MAN 01...
Page 26: ...11 May 2021 Page 26 002512MAN 01...
Page 48: ...11 May 2021 Page 48 002512MAN 01...
Page 49: ...11 May 2021 Page 49 002512MAN 01...
Page 50: ...11 May 2021 Page 50 002512MAN 01...
Page 51: ...11 May 2021 Page 51 002512MAN 01...
Page 52: ...11 May 2021 Page 52 002512MAN 01 Dimensions R 09 12 Left Return...
Page 53: ...11 May 2021 Page 53 002512MAN 01 Dimensions R 09 12 Right Return...
Page 54: ...11 May 2021 Page 54 002512MAN 01 Dimensions R 18 24 Left Return...
Page 55: ...11 May 2021 Page 55 002512MAN 01 Dimensions R 18 24 Right Return...
Page 56: ...11 May 2021 Page 56 002512MAN 01 Dimensions RH 09 12 Left Return...
Page 57: ...11 May 2021 Page 57 002512MAN 01 Dimensions RH 09 12 Right Return...
Page 58: ...11 May 2021 Page 58 002512MAN 01 Dimensions RH 18 24 Left Return...
Page 59: ...11 May 2021 Page 59 002512MAN 01 Dimensions RH 18 24 Right Return...