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PAGE 9 OF 13 

 

ISSUE 1 

 

02 2006

 

 
 
 

MAINTENANCE 

To maintain optimum performance and safety, regular maintenance needs to be carried out.  The only 
user maintenance required on these tools is the replacement of drive shaft and the silencer.  Any other 
maintenance or repairs should be carried out by Norbar or a Norbar approved agent and should form part 
of a service.  Service intervals will depend on the type of usage of the tools and the environment in which 
they are being used. 

 

AIR LUBRICATION:-____________________________________________________________  

Add Shell Tellus 15 or equivalent good quality hydraulic oil to the Lubro unit.  
 
NOTE: Lubro unit  should run at 6 drops/minute 

 

GEARBOX:-___________________________________________________________________  

Under normal operating conditions it is not necessary to re-grease the gearbox.  The gearbox contains 
Lubcon Turmogrease Li 802 EP or equivalent good quality grease.

 

 

SILENCER:-___________________________________________________________________  

The silencer (#18591) must be changed every 12 months.  This may be more frequent for high tool usage 
or dirty environments. 

 

TIP:  Change silencer with tool upside 

down, as shown, to ensure 
internal parts (spring & valve) are 
kept in place. 

 

1.  Remove M4 screw (A) (#25381.10) using 

a 2.5mm hexagon key. 

2.  Remove pin (B) (#26284) using a pin 

punch. 

3.  Pull out air inlet tube (D) with base plate 

& silencer. 

4.  Remove silencer (E) from air inlet tube. 

5.  Fit new silencer (#18591) over air inlet 

tube. 

6.  Fit air inlet tube assembly (C, D & E) into 

handle against spring resistance. 

7.  Fit pin (B) with a hammer. 

8.  Fit screw (A) hand tight.  Do not over 

tighten this screw as it is likely to break 
the base plate moulding.(0.5N.m MAX) 

 

TIP:  When refitting air inlet tube 

assembly into handle care should 
be taken to ensure correct 
alignment between air inlet tube & 
spring.  It may be easier to fit the 
spring into air inlet tube first and 
secure with a small amount of 
grease. 

 

Figure 7

Summary of Contents for PNEUTORQUE PTME-72-1000

Page 1: ...EXTENSION PTME 72 1000 STALL TOOLS OPERATORS HANDBOOK PART NO 34305 Issue 1 ENGLISH NORBAR TORQUE TOOLS LTD Beaumont Road Banbury Oxfordshire OX16 1XJ UNITED KINGDOM Tel 44 0 1295 270333 Fax 44 0 1295...

Page 2: ......

Page 3: ...IMUM TORQUE TOOL TYPE 18064 B06 Bi directional Pneutorque stall tool with fixed nose extension PTME 72 1000 B 1000 N m Tool stalls against external regulator setting 18064 F06 Forward clockwise only P...

Page 4: ...also cause unexpected tool movement Isolate the tool from all energy sources before changing or adjusting the drive square or socket There is a risk of crushing between the reaction foot and work piec...

Page 5: ...encer 26287 Spring Pin for drive shaft 77112 2 Drive Shaft 3 4 FEATURES AND FUNCTIONS REPLACEABLE DRIVE SHAFT All tools are fitted with a 19mm drive shaft that can easily be replaced TRIGGER The trigg...

Page 6: ...F open ended spanners 2 Connect the inlet side of the Lubro control unit B to the mains air supply A using a minimum hose size of bore 12mm Avoid using bore hoses of longer than 5 meters from the sup...

Page 7: ...____________________ The tools use the air pressure set on an external pressure regulator unit to determine the stall torque Pneutorques are supplied with an Air Pressure Graph which relates torque ou...

Page 8: ...e Figure 3 WARNING EXCEEDING THE MAXIMUM AIR PRESSURE AS STATED ON THE TOOL WILL CAUSE OVERLOADING AND MAY LEAD TO SERIOUS DAMAGE WARNING CHANGING THE MAINS AIR PRESSURE AFTER SETTING THE LUBRO CONTRO...

Page 9: ...lockwise Counter clockwise Selector is correctly set 3 Rotate the Handle into a convenient position relative to the reaction foot Fit the tool onto the fastener to be tightened with the reaction foot...

Page 10: ...t adjacent to the reaction point See Figure 6 4 Adopt a suitable posture to counteract normal or unexpected movement of the tool due to reaction forces 5 Squeeze the trigger partially to bring the rea...

Page 11: ...Turmogrease Li 802 EP or equivalent good quality grease SILENCER ___________________________________________________________________ The silencer 18591 must be changed every 12 months This may be more...

Page 12: ...ove remainder of drive shaft B Again securely support the tool in a horizontal position 3 Taking new drive shaft B 77112 2 insert splined end into the reaction foot C insuring correct engagement of sp...

Page 13: ...al 7 16 kg 15 8lb 385mm x 72mm wide x 255mm min PTME 72 1000 F Forward clockwise only 6 96 kg 15 4lb 340mm x 72mm wide x 255mm min Maximum Vibration at Handle 2 5m s 2 Tested in accordance with ISO 86...

Page 14: ...PAGE 12 OF 13 ISSUE 1 02 2006...

Page 15: ...or is damaged Drive shaft sheared See maintenance section to replace Tool does not stall Tool has not achieved torque increase air pressure Fastener sheared or thread stripped Gear train or air motor...

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