norbar PNEUTORQUE PTM Operation Manual Download Page 2

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CONTENTS

Part Numbers Covered By This Manual

Safety

Introduction

Parts Included

Accessories

Features and Functions

Set Up Instructions

Pneutorque

Hangar

Connecting Air Supply

Air Lubrication

Torque Reaction

Clockwise/Counter Clockwise Operation

Setting Torque to Tighten Fastener

Operating Instructions

Tightening

Releasing

Maintenance

Air Lubrication

Gearbox

Silencer

Drive Square

Calibration

Cleaning

Disposal

Specifications

Declaration of Conformity

Trouble Shooting

Glossary of Terms

Summary of Contents for PNEUTORQUE PTM

Page 1: ...OPERATOR S MANUAL PNEUTORQUE PTM PTME TRUKTORQUE SERIES STALL TOOLS Part Number 34321 Issue 5 Original Instructions English...

Page 2: ...Air Supply 7 Air Lubrication 8 Torque Reaction 8 Clockwise Counter Clockwise Operation 11 Setting Torque to Tighten Fastener 11 Operating Instructions 12 Tightening 12 Releasing 13 Maintenance 14 Air...

Page 3: ...19 F12 PTM 92 4000 F Forward Clockwise only 18119 B12 PTM 92 4000 B Bi directional 18108 F12 PTM 119 4500 F Forward Clockwise only 4500 N m 18108 B12 PTM 119 4500 B Bi directional 18109 F12 PTM 119 60...

Page 4: ...There is a risk of crushing between the reaction bar and work piece Keep hands away from reaction bar Keep hands away from tool output Keep loose clothing hair etc from being caught in any rotating p...

Page 5: ...t the air pressure that controls the stall torque Parts Included Description Part Number PTM 52 PTM 72 PTM 92 PTM 119 PTME 72 TrukTorque Visual Difference Pneutorque Power Tool 18100 18101 18102 18103...

Page 6: ...77112 2 26287 1 Drive Shaft fixing pin 18802 26287 Reaction Plate NOTE 1 18298 18298 Reaction Adaptor NOTE 1 18558 18290 Single Sided Reaction Plate 18576 18292 18979 16687 Double Sided Reaction Plat...

Page 7: ...t torque reaction is not passed back to the operator Several reaction bar styles are available including the PTME Nose Extension reaction where tool access is restricted including applications on whee...

Page 8: ...LY Make sure all hoses are clean in good condition and free from dirt water Connect the tool air inlet hose Figure 1 A to the outlet side of the lubro control unit Figure 1 B not supplied observing ai...

Page 9: ...more details Torque Reaction The reaction bar ensures all reaction forces are contained so torque reaction is not passed back to the operator Several reaction bar styles are available Fit reaction ba...

Page 10: ...THE LIMITATIONS SHOWN IN FIGURE 2 WHEN MODIFYING STANDARD REACTION BARS MAY RESULT IN PREMATURE WEAR OR DAMAGE TO THE TOOL Standard drive square extensions MUST NOT be used as these will cause serious...

Page 11: ...e square and must be allowed to rest squarely against a solid object or surface adjacent to the fastener to be tightened See Figure 3 Pneutorque Type Torque Reaction Clockwise Counter Clockwise Bi Dir...

Page 12: ...es the air pressure required to produce the correct torque output Set the torque output as follows 1 Use the Air Pressure Graph supplied to find the air pressure to achieve the required torque 2 With...

Page 13: ...2 Ensure the Clockwise Counter clockwise selector is correctly set if fitted 3 Rotate the handle into a convenient position relative to the reaction bar Fit the tool onto the fastener to be tightened...

Page 14: ...be released with the reaction bar adjacent to the reaction point See Figure 6 4 Adopt a suitable posture to counteract normal or unexpected movement of the tool due to reaction forces 5 Squeeze the tr...

Page 15: ...normal operating conditions it is not necessary to re grease the gearbox The gearbox contains Lubcon Turmogrease Li 802 EP or equivalent good quality grease Silencer The silencer part number 18591 mus...

Page 16: ...to 9 N m for PTM72 92 119 or insert new spring pin 6 Connect air supply TIP If the drive square fails continually then seek advice from Norbar or a Norbar distributor Calibration To maintain the Pneut...

Page 17: ...min 18108 900 N m 660 lbf ft 4500 N m 3300 lbf ft 23 rev min 18109 1200 N m 885 lbf ft 6000 N m 4425 lbf ft 15 5 rev min Part Number Dimensions mm Tool Weight kg Reaction Weight kg H W R L F B F B 181...

Page 18: ...d Tested to BS ISO 3744 1994 Acoustics Determination of sound power levels of noise sources using sound pressure Engineering method in an essentially free field over a reflecting plane Test conducted...

Page 19: ...18...

Page 20: ...pressure setting to produce required torque Bi directional Tool capable of Clockwise and Counter clockwise square rotation Calibration Device Torque measurement system to display peak torque using a j...

Page 21: ...B3 269A Mt Smart Road Onehunga Auckland 1061 NEW ZEALAND Tel 64 9579 8653 Email nz norbar com au NORBAR TORQUE TOOLS PTE LTD 194 Pandan Loop 07 20 Pantech Business Hub SINGAPORE 128383 Tel 65 6841 137...

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norbar PNEUTORQUE PTM, Operation Manual

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