Norac UC7 Installation Manual Download

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PRECISION

DEFINED

Contents

Introduction

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Technical

Specifications

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Parts

Overview

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Pre

‐

Installation

Checklist

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Hydraulic

Installation

.............................................................................................................

Ultrasonic

Sensor

Installation

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Electronic

Installation

..........................................................................................................

Wing

Roll

Cylinder

Air

Bleed

Procedure

..............................................................................

Software

Setup

....................................................................................................................

Cable

Schematics

.................................................................................................................

Appendix

Main

Lift

Valve

Installation

.............................................................................

Summary of Contents for UC7

Page 1: ...Case IH 20 30 40 Series Active Wing Roll UC7 Boom Height Control System Installation Manual ...

Page 2: ...C Systems International Inc reserves the right to improve products and their specifications without notice and without the requirement to update products sold previously Every effort has been made to ensure the accuracy of the information contained in this manual The technical information in this manual was reviewed at the time of approval for publication ...

Page 3: ...ions 2 3 Parts Overview 3 4 Pre Installation Checklist 8 5 Hydraulic Installation 9 6 Ultrasonic Sensor Installation 16 7 Electronic Installation 23 8 Wing Roll Cylinder Air Bleed Procedure 28 9 Software Setup 29 10 Cable Schematics 30 11 Appendix A Main Lift Valve Installation 35 ...

Page 4: ...ke the time to read this manual completely before attempting to install the system A thorough understanding of this manual will ensure that you receive the maximum benefit from the system Your input can help make us better If you find issues or have suggestions regarding the parts list or the installation procedure please don t hesitate to contact us Every effort has been made to ensure the accura...

Page 5: ...s CAN ICES 3 A NMB 3 A This Class A digital apparatus complies with Canadian ICES 003 Pursuant to EMC Directive Article 9 this product is not intended for residential use Table 1 System Specifications Supply Voltage rated 12VDC Supply Current rated 10A Hydraulic Pressure maximum 3300 psi Baud Rate 250 kbps Operating Temperature Range 0 C to 80 C ...

Page 6: ...AC CA PRECISION DEFINED Page 3 Visit www solutions norac ca for more system installation and troubleshooting info 3 Parts Overview 3 1 Electronic Installation Overview Figure 1 Electronic Installation Overview ...

Page 7: ...WWW NORAC CA PRECISION DEFINED Page 4 Visit www solutions norac ca for more system installation and troubleshooting info 3 2 Hydraulic Plumbing Schematic Figure 2 Hydraulic Plumbing Schematic ...

Page 8: ... E11 43765 NETWORK COUPLER 8 WAY 1 E12 43764 NETWORK COUPLER 2 WAY 1 E20 43764T NETWORK COUPLER 2 WAY WITH TERMINATOR 2 H01 44862 08 HOSE ASSEMBLY 122R2 04 36 IN L 6FORX 6FORX 4 H02 44863 10 HOSE ASSEMBLY 122R2 06 60 IN L 6FJX 8FORX 2 H03 44863 25 HOSE ASSEMBLY 122R2 06 136 IN L 6FORX 6FORX 1 H04 44863 31 HOSE ASSEMBLY 122R2 06 106 IN L 6FORX 6FORX 1 H05 44863 38 HOSE ASSEMBLY 122R2 06 156 IN L 6F...

Page 9: ... 104886 MALE ADAPTER 8MOR 8MB 2 F05 44917 MALE ADAPTER 6MB 6MOR 8 F06 104885 TEE ADAPTER 8FORXR 8MORT 2 F07 104590 90 DEG ADAPTER 6MOR 6FORX90 4 F08 104369 PLUG 6MBP 2 F09 44928 ONE WAY ORIFICE INSERT 0 047 4 F10 104592 O RING HYD 3 8 IN FLAT FACE 2 F11 105184 ORIFICE INLINE 6 FLAT FACE 2 Not all fittings are used for this installation 6 M B 6 M OR X 90 SIZE IN 1 16TH S GENDER MALE OR FEMALE 90 AN...

Page 10: ...ting the active wing roll hydraulics Item Part Number Name Quantity Picture F12 44917 MALE ADAPTER 6MB 6MOR 6 F13 104586 TEE ADAPTER 6FORXR 6MORT 4 F14 104590 90 DEG ADAPTER 6MOR 6FORX90 9 Not all fittings are used for this installation Do not use high speed power tools drills when installing hardware The use of dielectric grease is not recommended on any NORAC electrical connections To ensure all...

Page 11: ...ed area i e no power lines etc 2 Ensure all boom fold operations are functional place a check mark in boxes below 3 Bring engine to field operational RPM and record below 4 Record the time seconds it takes for a full stroke for all boom functions To ensure repeatable measurements take the average of 3 trials 5 Not all sprayers will have the functions listed below in Figure 3 Ensure the boom has su...

Page 12: ...resting on the ground or with the tilt cylinders fully extended Component failure due to oil contamination is not covered under the NORAC system warranty It is recommended that a qualified technician perform the hydraulic installation 5 1 Expansion Block Assembly 1 Remove the four 4MBP plugs from the 3 station valve block Figure 4 2 Coat the four o rings in hydraulic oil and install them into the ...

Page 13: ...fices F09 into the B ports with the notch facing outward 4 Install the 6MB 6MOR F05 fittings into the B ports Tighten to 18 ft lbs 24 Nm 5 Insert the two 2 orifices F09 into the A ports with the notch facing inward 6 Install the 6MB 6MOR F05 fittings into the A ports Tighten to 18 ft lbs 24 Nm 7 Install the 6MB 6MOR fittings F04 into the A and B ports of the 3rd station 8 Install the 6MB 6MOR F12 ...

Page 14: ...alve block is illustrated in Figure 6 2 Insert the threaded rod into the block and use a hex nut to hold the rod The block holes are 3 8 9 5 mm NC 1 25 mm deep If bolts are used instead of the threaded rod ensure the bolts thread in at least 3 8 9 5 mm 3 Use the remaining hardware to secure the block to the sprayer 4 Cut off excess threaded rod if necessary Figure 6 Valve Block Mounting ...

Page 15: ...lied hardware Tighten hardware to 30 40 ft lb 41 54 Nm 2 Mount the wing roll cylinder H20 to the bracket using the supplied 12mm x 100mm bolts flat washers and lock washers Install the wing roll cylinder with the cable end pointing towards the right hand wing when looking from the rear of the sprayer Tighten mounting bolts to 60 70 ft lb 81 95 Nm 3 Route the wing roll cylinder cable to the 8 way c...

Page 16: ...cylinder to one end of the 6FORXR 6MORT tee fitting F13 on the right NORAC A port 5 Connect the right raise line the B line hose from the cylinder to one end of the 6FORXR 6MORT tee fitting F13 on the right NORAC B port 6 Connect hose H04 between the left lower line the A line on the cylinder to one end of the 6FORXR 6MORT tee fitting F13 on the left NORAC A port 7 Connect hose H03 between the lef...

Page 17: ...the A port on the 3rd station of the NORAC block to the tee fitting F03 16 Install four 4 6MOR 6FORX90 fittings F14 onto the 6FORXR 6MORT tees F13 17 Connect hose H06 between the F14 fittings on the lower A lines 18 Connect hose H06 to the F14 fitting on the left raise B line 19 Connect hose H07 to the F14 fitting on the right raise B line 20 Install four 4 6MB 6MOR fittings F12 onto the ports on ...

Page 18: ...nuing make sure the booms are lowered all the way to the bottom of the cylinder travel 27 Place one of the o rings F10 into the o ring groove on the inline orifice F11 28 Remove the wing accumulator and insert the inline orifice F11 between the accumulator and fitting 29 Reassemble and repeat for the opposite tilt cylinder Figure 9 Tilt Cylinder Orifice Location Start up the sprayer and test the s...

Page 19: ...heights Figure 10 Sensor Mounting Guidelines Figure 11 Bracket Mounting Guidelines 6 2 Low Profile Bracket Mounting Guidelines 1 Minimize the distance between the bolts to prevent bending the bracket and prevent the bracket from loosening over time 2 Ensure the bracket is mounted tight against the bottom of the boom minimizing the distance between the boom structure and the angled flange A problem...

Page 20: ...Pre Bent Hinge Tab 2 Align the other side of the rainflap rod with the unbent hinge tab Figure 13 Figure 13 Align Rainflap Rod 3 Bend the hinge tab inward over the rainflap rod until the hinge tab fits securely in the detent groove on the backside of the sensor bracket Figure 14 Figure 14 Bend Rainflap Hinge Tab 4 Ensure the rainflap actuates smoothly when the bracket is turned upside down and ret...

Page 21: ... of the supplied Permatex Anti seize grease to all threaded parts upon installation Figure 15 Sensor Serial Number Arrangement The MAX Sensors E07 are mounted in the positions shown in black 1 The sensor bracket should be oriented forward ahead of the boom 2 Typically the best mounting location for the outer wing sensor brackets will be near the end of the boom tips approximately two feet 0 6 m fr...

Page 22: ...ensors E07 are taller than the Ultrasonic sensors E05 4 Connect cables C05 to the 8 way coupler and route along the boom to the outer wing sensors 5 At the sensor brackets attach a 2 way coupler with terminator E20 to the sprayer boom The 2 way coupler with terminator is the white 2 way coupler Plug the sensor and the CANbus cable into the terminator Figure 16 Bracket Mounting Example Figure 17 Wi...

Page 23: ...nto the boom half way between the tip and center of the sprayer Figure 19 4 Mount the MAX Sensors E07 into the inner sensor brackets with the lowest serial number on the left side and the highest serial number on the right side Run the sensor cable through hole in the back of the bracket Ensure the cable is clear of moving parts and will not be damaged during folding The MAX Sensors E07 are taller...

Page 24: ...tach a 3 way coupler E10 to the sprayer boom Connect cables C05 and the sensor cable to the 3 way coupler 8 Connect cables C06 to the 3 way coupler E10 and route along the boom to the inner wing sensors 9 At the inner sensor brackets attach a 2 way coupler with terminator E20 to the sprayer boom The 2 way coupler with terminator is the white 2 way coupler Plug the sensor and the CANbus cable into ...

Page 25: ... on most sprayers The bracket should position the sensor approximately in the center of the sprayer forward of the boom An example of this mounting is illustrated in Figure 21 Figure 20 Bracket Mounting Example 3 Mount the ultrasonic sensor to the main lift bracket Run the sensor cable through the hole and behind the bracket Figure 21 Example Mounting of the Main Lift Bracket Ensure the bracket do...

Page 26: ... vertically Figure 22 Loosening the large plastic nut will allow the connector to be rotated Figure 22 Align Coils Figure 23 HCM1 Connections Figure 24 HCM1 Label 2 Lay the longer branch of the valve cables C10 across the coils with two 4 pin connectors on each side Do not connect the cables at this time Output Number Normal Function 1 2 Left Up and Down 3 4 Right Up and Down 5 6 Main Up and Down ...

Page 27: ...d the valve connectors 5 Connect the valve cables C10 to the valve coils and the HCM1 The cable connected to the left connector 1 2 should be connected to the coil closest to the P and T ports The cable connected to the right connector on the HCM1 3 4 should be connected to the coil furthest from the P and T ports The cable connected to the main lift connector 5 6 should be connected to the 3rd st...

Page 28: ...on cable C20 to the HCM1 Tee the connectors on the shorter branch of cable C20 into the left up left down right up and right down functions 9 Tee the connectors on the longer branch of C20 into the main up and main down functions on the sprayer valve block The main lift valve is located on the belly of the sprayer forward of the rear axle Ensure that all unused connectors are plugged with the plug...

Page 29: ... coupler E11 and the 6 pin NORAC bus connector on the HCM1 Figure 29 NORAC Bus Location 2 Connect the wing roll cylinder H20 to the 8 way coupler 3 Connect the main lift sensor to the 8 way coupler using cable C01 and a 2 way coupler E12 Cable C01 and item E12 may not be needed if the 8 way coupler is mounted close enough to the main lift sensor 4 Insert the 6 pin plugs P03 into the remaining rece...

Page 30: ...WWW NORAC CA PRECISION DEFINED Page 27 Visit www solutions norac ca for more system installation and troubleshooting info Figure 30 Cabling and Parts Layout ...

Page 31: ... start an automatic install ii If an install has already been performed follow the icons in step 3 to start the install b Select the appropriate sprayer make and model on the screen c Read the disclaimer menus and move through the screens d At the screen reading level the boom at 35in 90cm press the home button G to exit the install and return to the main run screen e Using the sprayer s controls ...

Page 32: ...d raise lower each boom and the main section Confirm that the cabling and hoses do not pinch stretch or bind over the entire range of motion 2 If any functions do not work review the hydraulic and electrical portions of this manual to check for proper installation 3 Turn on the power for the display terminal using the switch on the side 4 The procedure for the installation of the UC7 Boom Height C...

Page 33: ...ISION DEFINED Page 30 Visit www solutions norac ca for more system installation and troubleshooting info 10 Cable Schematics 10 1 Item C01 43220 01 Cable Network 14 AWG 1m 10 2 Item C02 43220 03 Cable Network 14 AWG 3m ...

Page 34: ...WWW NORAC CA PRECISION DEFINED Page 31 Visit www solutions norac ca for more system installation and troubleshooting info 10 3 Item C05 43210 20 Cable Network 18 AWG 20m ...

Page 35: ...A PRECISION DEFINED Page 32 Visit www solutions norac ca for more system installation and troubleshooting info 10 4 Item C10 50130 01 Cable Valve 4 Pin DT to 2 Pin DT 10 5 Item C11 50120 01 Cable Temperature Probe ...

Page 36: ...WWW NORAC CA PRECISION DEFINED Page 33 Visit www solutions norac ca for more system installation and troubleshooting info 10 6 Item C20 50140 03 Cable Interface DT 280 ML ...

Page 37: ...WWW NORAC CA PRECISION DEFINED Page 34 Visit www solutions norac ca for more system installation and troubleshooting info 10 7 Item C30 43250 04 Cable Battery AMP Fused ...

Page 38: ...own the valve will need to be replaced The Case part number of the valve is 87558232 1 Lower the main lift all the way to the bottom Turn off the sprayer ignition 2 Loosen the hoses on each side of one of the main lift cylinders located at the back of the sprayer This is to remove any pressure from the system 3 Remove the coils from the main lift valve located under the sprayer Figure 31 Main Lift...

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