Norac UC4+ Roll Control Installation Manual Download Page 4 | Manualshive

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INTRODUCTION

Congratulations on your purchase of the NORAC UC4+ Spray Height Controller. This system is

manufactured with top quality components and is engineered using the latest technology to provide
operating features and reliability unmatched for years to come.

When properly used the system can provide protection from sprayer boom damage, improve sprayer
efficiency, and ensure chemicals are applied correctly.

Please take the time to read this manual completely before attempting to install the system. A thorough
understanding of this manual will ensure that you receive the maximum benefit from the system.

YOUR INPUT CAN HELP MAKE US BETTER! If you find issues or have suggestions
regarding the parts list or the installation procedure, please don’t hesitate to contact us.

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Summary of Contents for UC4+ Roll Control

Page 1: ...HARDI AutoHeight HARDI DAH or DAH09 Installation Manual Spray Height Controller Improving the competitiveness of Industry and Agriculture through Precision Measurement ...

Page 2: ...nternational Inc reserves the right to improve products and their specifications without notice and without the requirement to update products sold previously Every effort has been made to ensure the accuracy of the information contained in this manual The technical information in this manual was reviewed at the time of approval for publication ...

Page 3: ...C INSTALLATION 21 4 8 HARDI VALVE MOUNTING 22 4 8 1 FORCE TWIN FORCE HPZ HAZ 22 4 8 2 DELTA LPZ 23 4 9 HYDRAULIC PLUMBING 25 4 10 ELECTRICAL INSTALLATION 26 4 10 1 General Installation instructions using the 44658 51 27 4 10 2 General Installation Instructions using the 44658 78 30 4 11 NORAC VALVE AND SENSOR CONNECTIONS 33 5 COMPLETING THE FACTORY INSTALLATION 34 6 ELECTRICAL REFERENCE CABLE DRAW...

Page 4: ...he system can provide protection from sprayer boom damage improve sprayer efficiency and ensure chemicals are applied correctly Please take the time to read this manual completely before attempting to install the system A thorough understanding of this manual will ensure that you receive the maximum benefit from the system YOUR INPUT CAN HELP MAKE US BETTER If you find issues or have suggestions r...

Page 5: ...2 2 GENERAL SYSTEM DESCRIPTION Figure 1 depicts the general system layout of the UC4 Spray Height Control system Figure 1 System Components and General Location COMMANDER and NAVIGATOR ...

Page 6: ...ue to the variations of the sprayer by the manufacturer Please read this manual in its entirety before attempting installation ATTENTION When installing the UC4 Spray Height Control system please be aware that at a point in the installation your sprayer booms will be inoperative until the installation is complete Any installation procedure requiring boom movement will need to be done first Once th...

Page 7: ...CEPT 3 AMP PLUG BC 1 C02A 44664 CABLE UC4 CAN NODE DUAL 1 C03 44656 CABLE VALVE VARIABLE RATE 1 C10 44658 52 CABLE UC4 BC POWER C10 HARDI 1 C11 44658 50 CABLE INTERFACE UC4 BC EXTENSION C11 HARDI 1 C12 44658 78 CABLE INTERFACE HARDI DAH09 1 C12A 44658 51 CABLE UC4 BC INTERFACE HARDI 1 C13 44782 CONN GP POWER PLUG 6 WAY 1 E01 4461BC HD UC4 PLUS BOOM CONTROL PANEL HARDI 1 E02 44631 UC4 ULTRASOUND SE...

Page 8: ...E OR FEMALE 90 ANGLE SWIVEL TYPE GENDER SIZE TYPE B ORB J JIC OR FLAT FACE P PIPE Fitting Name Example The use of dielectric grease is not recommended on any NORAC electrical connections To ensure all stainless steel hardware does not gall or seize apply a light coating of the supplied Permatex Anti seize grease to all threaded parts upon installation Permatex Anti seize lubricant is preferred but...

Page 9: ...IQUIDTIGHT CONNECTOR 1 HARDI05 262107 LIQUIDTIGHT CONNECTOR NUT 1 HARDI06 284846 CABLE TIES 175 Item HARDI04 and HARDI05 are only required when using the 44658 51 C12A interface harness Table 4 HARDI parts for aluminum round booms Item Part Number Name Quantity HARDI07 ROUND TUBE CLAMPS FOR MOUNTING TO ALUMINUM BOOMS 4 Items numbers followed with an asterisks are to be delivered to the sprayer End...

Page 10: ...h your UC4 System are shown below in their general installation configuration Cables C12A and C13 may be used in place of Cable C12 in some installations See Section 4 10 for details Figure 3 UC4 Spray Height Control Components ...

Page 11: ...7 Figure 4 Hydraulic Plumbing Schematic ...

Page 12: ...r surfaces for excessive wear Replace or adjust if necessary o Ensure the boom guide rods are set to the tapered position factory setting o Set boom suspension to be critically damped Figure 5 Adjust the boom damper accordingly A Unlock the pendulum and push boom tip down approximately 75 cm 30 inches B Hold the boom steady for a moment and release C Ensure the boom returns to its relaxed state as...

Page 13: ...ey will not interfere with anything when the boom is folded for transport 3 The sensor mounting brackets can be installed with the mounting base behind Figure 10 or in front of the tube Figure 8 Mounting the sensor bracket to the break away section of the boom may cause the boom to drop suddenly as a break away occurs This will occur on break away sections which lift as they break away For optimal...

Page 14: ...Figure 9 Figure 9 Poor Mounting Sensor Reading Off Boom General mounting rules for UC4 ultrasonic wing sensors a In its lowest position the sensor mouth must be 9 inches or more from the ground b The bottom of the sensor must be at least 9 inches in front of the spray nozzles c The bottom of the sensor must be at least 9 inches above the spray nozzles d Ensure that there are no obstructions within...

Page 15: ...unting location for the UC4 brackets on the HPZ 24 36m or HAZ 18 30m booms Mounting location is just inside of the boom break away section A Figure 11 Suggested UC4 Bracket Mounting Location viewed from front on 24m HAZ IMPORTANT Avoid mounting the bracket too close to the touch down wheel B B A B A ...

Page 16: ...on HAZ 32 36m boom Below is the suggested mounting location for the UC4 brackets on the HAZ 32 36m booms Mounting location is just inside of the boom break away section A Figure 12 Suggested UC4 Bracket Mounting Location viewed from front on 36m HAZ A ...

Page 17: ...the wing bracket on LPZ Below is the suggested mounting location for the UC4 brackets on the LPZ boom Mounting location is just inside of the boom break away section A Figure 13 Suggested UC4 Bracket Mounting Location on LPZ boom A A ...

Page 18: ...rs install the serial numbers from lowest to highest left to right Apply a light coating of the supplied Permatex Anti seize grease to all threaded parts upon installation Figure 14 Sensor Serial Number Installation Location example ...

Page 19: ...ORCE TWIN FORCE HPZ HAZ 1 Mount the main lift bracket B11 as illustrated in Figure 15 Ensure sensor cable is routed properly and securely fastened 2 Mount the Ultrasonic sensor to the bracket Ensure the sensor has a clear view of the ground Ensure sensor cable is securely fastened with cable ties Figure 15 Main Lift Sensor Mounted to the HPZ HAZ Center Part ...

Page 20: ... DELTA LPZ No mounting bracket is required Mount the main lift sensor as illustrated in Figure 16 Ensure sensor cable is securely fastened with cable ties Figure 16 Main Lift Sensor Mounting on LPZ Center Part ...

Page 21: ...sure roll sensor assemblies are oriented as shown in Figure 18 with the cable exiting towards the right hand wing The roll sensors must be mounted tightly to the brackets Figure 17 Mounting the Roll Sensor to the Roll Sensor Mounting Bracket Figure 18 Roll Sensor Mounting with Respect to Sprayer Orientation The boom frame roll sensor does not have a temperature probe ...

Page 22: ...rcular connector is pointing towards the right hand wing when looking from the rear of the sprayer Fasten with cable ties Item E03 has temperature probe is attached to the non rotating part of the boom Item E04 is attached to the rotating part of the boom Figure 19 Boom Roll Sensor Mounting viewed from rear of sprayer E04 E03 ...

Page 23: ...connector is pointing towards the right hand wing when looking from the rear of the sprayer Fasten with cable ties Item E03 has temperature probe is attached to the non rotating part of the boom Item E04 is attached to the rotating part of the boom Figure 20 Boom Roll Sensor Mounting viewed from rear of sprayer E03 E04 ...

Page 24: ...RATURE PROBE Once the block is mounted fasten the temperature probe E03 to the UC4 valve block using the included 3 8x1 2 bolt as illustrated in Figure 21 Figure 21 UC4 Valve Block with Temperature Probe Installed ...

Page 25: ...he hydraulic installation 1 Refer to Figure 22 On a clean surface remove the plastic plugs from the A B P and T ports of the NORAC hydraulic valve V01 Install the 6MB 4MBSPP fittings F02 on the P and T ports and tighten to 18 ft lbs 2 Install the orifices F01 into the B ports with the notch facing outward as shown in Figure 23 An O ring pick can be used to ease installing the orifices into their l...

Page 26: ...NTING 4 8 1 FORCE TWIN FORCE HPZ HAZ Mount the Valve block using the mounting plate and hardware as illustrated Suggested mounting location on the HPZ HAZ center part is shown in Figure 24 Figure 24 Valve Mounting on HPZ HAZ ...

Page 27: ...s illustrated in Figure 26 This will require drilling holes though the sheet metal on the boom Use Item B14 and B15 do not use Item B10 mounting hardware Figure 25 Valve Block Mounting Location on LPZ Figure 26 Valve Block Mounted on LPZ ...

Page 28: ... guide for drilling the valve block mounting holes for the LPZ boom Drill holes large enough to accommodate 3 8 bolts Y 111 1mm 4 375 in X 82 5mm 3 25 in See Section 7 for a drilling stencil Figure 27 NORAC Valve Block Mounting Hole Dimensions ...

Page 29: ...e pressure and tank ports on the existing valve block and the respective lines b Connect hoses HARDI03 from the tee fittings to the pressure P and tank T ports on the NORAC block 3 The wing tilt raise must be connected to the B ports of the NORAC block in parallel with the existing HARDI valve block a Connect tee fittings HARDI01 between the HARDI block and the HARDI wing tilt lines b Connect the ...

Page 30: ... line of the sprayer wiring Depending on the electronics used on the sprayer DAH or DAH09 either the NORAC part 44658 51 or 44658 78 will be required for this installation For installations using 44658 51 proceed to section 4 10 1 For installations using the 44658 78 proceed to section 4 10 2 Figure 28 HARDI DAH on left use 44658 51 vs DAH09 interface on right use 44658 78 ...

Page 31: ...m the hitch to the rear of the sprayer 5 Install the sensor branch cable C02 along the boom between the ultrasonic sensors Be sure to route the cable through the boom to avoid damage to the cable during field operation or boom folding Connect cable C02 to cable C02A Connect cable C02A to cable C11 6 Route the 6 pin and 4 pin tower connectors T6 and T4 of C11 in the vicinity of the Job com box Ensu...

Page 32: ...s a Remove the blue harness from J4 37 pin DB male socket on the PCB inside of the Job com b Insert the 37 pin DB female socket on the PCB of the interface cable C12A into J4 Screw it down to J4 This requires removing the small nuts on the DB 37 connector c Insert the blue wire harness into the 37 pin DB male socket on the other side of the PCB of C12A Screw it down to the socket Figure 32 J1 J2 a...

Page 33: ... to step 8 10 Put pins of C12A to the 6 pin and 4 pin Weatherpack connectors S6 and S4 which are included in this kit according to the table below One connector on harness C11 may by unused Seal the unused connector with a 6 pin Weatherpack plug using C13 The wire colors and the pin out are the same as ones on the mating connectors T6 and T4 of the extension cable C11 ...

Page 34: ...or branch cable C02 along the boom between the ultrasonic sensors Be sure to route the cable through the boom to avoid damage to the cable during field operation or boom folding Connect cable C02 to cable C02A Connect cable C02A to cable C11 6 Connect T4 T6 and S6 of cable C11 to S4 S6 and T6 of cable C12 respectively 7 Run the DB15 connector and the wires with the spade connectors of C12 to the D...

Page 35: ...35 Figure 35 Suggested Default Setting for DIP Switches 2 8 for AUTOSLANT b If the sprayer uses a DAH valve block set DIP switch 1 to OFF If the sprayer uses a DH valve block set DIP switch 1 to ON See Figure 36 12 Close the electronics enclosure Gather up excess cable C11 C02 and neatly cable tie to the machine Figure 36 HARDI DAH DIP 1 OFF vs DH Block DIP 1 ON DB15 DIP switches 12 VDC and GND ...

Page 36: ... additional features described are only available when using the HARDI DAH09 PCB This is only applicable for systems using the DAH09 interface and with harness 44658 78 Note that on some sprayers the slant valve wiring varies from machine to machine This applies to all machines If the left hand tip lifts when you press the left button and the right hand button lifts the right hand tip as shown in ...

Page 37: ...lve as shown in Figure 38 4 The connectors on the valve cable C03 are marked RIGHT UP LEFT UP RIGHT DOWN and LEFT DOWN Cables labeled with UP go on the same side as the hydraulic hoses Figure 38 Valve Cable Connections 5 Connect the sensors E02 to the 4 pin AMP connectors on cable C02 6 Connect the roll sensors E03 E04 to the 4 pin AMP connectors on cable C02A For details on mounting the UC4 Contr...

Page 38: ...tallation is done over concrete place carpet beneath the sensors to avoid sensor problems during the installation 4 Switch on the UC4 controller and find the HD4 sprayer type by toggling through the sprayer list using the switch For a 32 36m HAZ boom select the HD6 sprayer type At this point two install options are available a Complete Install this will setup the entire Autoheight system requiring...

Page 39: ...35 6 ELECTRICAL REFERENCE CABLE DRAWINGS 6 1 ITEM C02 44668 SENSOR BRANCH CABLE 6 2 ITEM C02B 44664 CABLE UC4 CAN NODE DUAL ...

Page 40: ...36 6 3 ITEM C3 44656D CABLE VALVE VARIABLE RATE DT ...

Page 41: ...37 6 4 ITEM C10 44658 52 CABLE UC4 BC POWER C10 HARDI ...

Page 42: ...38 6 5 ITEM C11 44658 50 CABLE UC4 BC EXTENSION C11 HARDI ...

Page 43: ...39 6 6 ITEM C12A 44658 51 CABLE UC4 BC INTERFACE HARDI DAH ...

Page 44: ...40 6 7 ITEM C12 44658 78 CABLE UC4 BC INTERFACE HARDI DAH 09 ...

Page 45: ...41 7 NORAC VALVE BLOCK STENCIL ONLY FOR LPZ BOOM INSTALLS 7 1 44963D ENSURE TRUE DIMENSIONS MATCH AS LABELLED BELOW ...

Page 46: ...S 3702 Kinnear Place Saskatoon SK S7P 0A6 United States NORAC Inc CALL TOLL FREE 1 866 306 6722 952 224 4142 SHIPPING ADDRESS 6667 West Old Shakopee Road Suite 111 Bloomington MN 55438 Europe NORAC Europe sarl 33 0 4 26 47 04 42 SHIPPING ADDRESS Rue de l hermitage 01090 Guereins France www norac ca ...

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