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19

a. Maintenance checklist

Table 7: Maintenance checklist

Interval (Monthly)

1

3

6

12

Hydraulic

1

Check the hydraulic cylinder for damage noise and leakage

2

Check the hydraulic joints for damage and leakage

3

Inspect the hydraulic oil level, refill if necessary

4

Replace the hydraulic oil ( 12 month or 1500 working hours )

5

Check and adjust the pressure valve (1500kg (0/+10%

Mechanical system

6

Inspect the forks for deformation and cracks

7

Check the chassis for deformation and cracks

8

Check if all screws are fixed

9

Check the push rods for deformation and damages

10 Check the gearbox for abnormal sound and noise

11 Inspect the wheels for deformation and damages

12 Inspect and lubricate the steering bearing

13 Inspect and lubricate the pivot points if necessary

14 Lubricate the grease nipples

Electrical system

15 Inspect the electric wiring for damage

16 Check the electric connections and terminals

17 Test the Emergency switch function

18 Check the electric drive motor for noise and damages

19 Test the display

20 Check, if correct fuses are used

21 Test the warning signal

22 Check the contactor(s)

23 Check the frame leakage (insulation test)

24 Check function and mechanical wear of the accelerator

25 Check the electrical system of the drive motor

Braking system

26 Check brake performance, if necessary, replace the brake disc

Battery

27 Check the battery voltage

28 Clean the terminals for corrosion and damages

29 Check the battery housing for damages

Charger

30 Check the main power cable for damages

Summary of Contents for PTE15Q

Page 1: ...anding these operating instructions NOTE Please check the designation of your present type at the last page of this document as well as on the ID plate Keep for future reference Version 08 2021 PTE15Q...

Page 2: ...packages should be sorted and put into solid dustbins according to the materials and be collected disposal by local special environment protection bureau To avoid pollution it s forbidden to throw aw...

Page 3: ...Decommissioning 10 5 DAILY INSPECTION 10 6 OPERATING INSTRUCTIONS 11 a Parking 11 b Lifting 11 c Lowering 12 d Travelling 12 e Steering 13 f Braking 13 g Malfunctions 13 h Emergency 13 7 BATTERY SAFET...

Page 4: ...he load must be placed approximately on the longitudinal center plane of the truck Lifting or transporting people is forbidden If used on tail lifts or loading ramps please ensure that these are used...

Page 5: ...ain components 1 Safety belly button 2 Tiller 3 Magnetic lock 4 Discharge charging indicator 5 Emergency button 6 Plastic cover 7 Chassis 8 Fork 9 Load roller 10 Battery 11 Apron 12 Drive unit 13 Side...

Page 6: ...4 b Technical data Fig 2 Technical data...

Page 7: ...3 3 Tire size rear x w mm 80 70 80 93 3 4 Additional wheels dimensions x w mm 80 30 3 5 Wheels number front rear x driven wheels 1x 2 1x 4 or 1x 2 2 1x 2 4 3 6 Tread front b10 mm 430 3 7 Tread rear b1...

Page 8: ...voltage nominal capacity K5 V Ah 24 23 24 46 24 69 6 5 Battery weight 5 kg 6 5 6 6 Energy consumption acc to VDI kWh h 0 25 Additional data 8 1 Type of drive unit DC c Description of the safety device...

Page 9: ...3 to start the truck To prevent unauthorized access press emergency switch 5 or remove the magnetic lock 3 The truck is equipped with a safety belly button 1 which switches the driving function away f...

Page 10: ...ibuted evenly on the forks Use the truck with unstable or unbalanced load Use truck without manufacturer s instructions manual Lifted loads could become unstable at wind forces In the case of wind for...

Page 11: ...85x1245 After receiving our new pallet truck or for re commissioning you have to do the following before firstly operating the truck Check if are all parts included and not damaged Make sure the tille...

Page 12: ...st Remove the batteries and jack the truck safely so that there will be no flattening after storage For final decommissioning hand the truck to a designated recycling company Oil batteries and electri...

Page 13: ...ES The truck is equipped with an electromagnetic fail safe stopping and parking brake Always lower the forks fully and press the emergency switch 5 for parking b Lifting DO NOT OVERLOAD THE TRUCK THE...

Page 14: ...one F Fig 9 Turn the accelerator knob to the desired direction forward Fw or backwards Bw Fig 9 Control the travelling speed by operating the accelerator knob Fig 7 13 carefully until you reach the de...

Page 15: ...the truck starts traveling into the opposite direction The truck brakes if the tiller is located in the braking zones B If the tiller is released the tiller moves automatically to the upper braking z...

Page 16: ...ium battery 8 5kg 24V69Ah lithium battery 10kg IT IS ONLY ALLOWED TO USE LITHIUM BATTERIES PLEASE CONSIDER THE MAXIMUM OPERATING TEMPERATURE OF THE BATTERIES AND REFER TO SAFETY INSTRUCTIONS BELOW a S...

Page 17: ...d breathing apparatus and personal protective equipment Sevofluoropropane fire extinguishing system b Matters requiring attention The charging function of batteries may be blocked by Battery Managemen...

Page 18: ...tle Symbol Press the Turtle Symbol button the green indicator above the button is on it shows activation of the soft mode of the truck in which maximum speed and acceleration are reduced Fig 10 Batter...

Page 19: ...ing the installed battery and that all safety measures are taken into consideration Before using the charger please fully understand the instructions of the charger instructions Always follow these in...

Page 20: ...against accidental lowering movement or slipping Please pay attention by maintain the tiller arm The gas pressure spring is pre loaded by compression carelessness can cause injury Use approved and fr...

Page 21: ...nd damages 12 Inspect and lubricate the steering bearing 13 Inspect and lubricate the pivot points if necessary 14 Lubricate the grease nipples Electrical system 15 Inspect the electric wiring for dam...

Page 22: ...37 Check the steering function 38 Check the lifting and lowering function 39 Check the tiller arm switch function General 40 Check if all decals are legible and complete 41 Inspect the castors adjust...

Page 23: ...0 4 L Waste material like oil used batteries or other must be properly disposed and recycled according to the national regulations and if necessary brought to a recycling company The oil level in the...

Page 24: ...eakage from air breathing Excessive quantity of oil Reduce oil quantity Truck not starts operating Battery is charging Charge the battery completely and then remove the main power plug from the electr...

Page 25: ...23 10 WIRING CIRCUIT DIAGRAM a Electrical circuit diagram PTE15Q Fig 15 Electric diagram Fuse 1 10A Fuse 01 70A...

Page 26: ...tch Mp Pump motor Mt Traction motor KMp Pump contactor YB Electromagnetic brake SM Emergency switch FU1 10A fuse YV Electromagnetic valve FU01 70A fuse SU Micro switch b Hydraulic circuit diagram Fig...

Page 27: ......

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