5.
Reattach
wheel/tire
assemblies
and
torque bolts to 400 ft-lbs (dry).
9.5
DRIVE SHAFT AND U-JOINT REPAIR
A drive shaft at front and one at rear trans-
mits torque from the transmission to each
axle assembly. Universal joints at each end
of the drive shaft compensate for any angu-
lar misalignment between the transmission
and the axle.
Repair of the drive shaft assembly is limited
to replacing universal joints, the slip joint
components, or the complete drive shaft.
9.5.1
Removal
1.
Chock wheels so tractor does not move.
Place transmission in neutral.
2.
Remove four capscrews securing each
end of driveshaft.
3.
Carefully strike the yoke to push drive
shaft slip joint together. Remove drive
shaft assembly from tractor. Be careful
not to allow bearing caps to fall off spider.
9.5.2
Installation
1.
Install drive shaft assembly and secure
with capscrews and lock washers.
2.
Grease universal joints with a high-quality
grease (MIL-G-10924).
9.5.3
Universal Joint Repair
9.5.3.1
Removal–Flange Yoke End
1.
Match mark the flange yoke bearing caps
and spider to ensure that bearings are as-
sembled on same spider journals.
2.
Remove retaining ring clips securing
bearing caps to flange yoke and separate
flange yoke from drive shaft.
3.
Support drive shaft in a way that will al-
low bearings to be pressed from yoke
without interference.
4.
Using a short piece of pipe or a solid rod
(about same diameter as bearing cap)
and a hydraulic press, press a bearing
cap until spider bottoms on yoke.
5.
Use a hammer to tap loosened bearing
cap from yoke.
6.
Turn drive shaft over and repeat steps 4
and 5 to remove remaining bearing cap.
9.5.3.2
Removal–Slip Yoke End
1.
Loosen slip yoke dust cap and remove
slip yoke from drive shaft.
2.
Remove retaining rings securing bear-
ing caps in slip yoke.
3.
Repeat
previous
steps
3-6
under
`Flange Yoke End’ to disassemble uni-
versal joint.
9.5.3.3
Assembly–Slip Yoke End
1.
Clean and inspect yokes for damage
and replace if necessary.
2.
Apply automotive grease to new needle
bearings to retain them in caps.
3.
Start one of the caps into slip yoke bear-
ing bore.
IMPORTANT:
Protect bearings before in-
stallation and handle carefully during in-
stallation to prevent entry of dirt or other
foreign matter into bearings.
4.
Pack grease passage in spider with au-
tomotive type grease before installa-
tion.
5.
Install new seals on spider journals.
M200 MB4 Tow Tractor
Manual No. 42975
PAGE 9-4
JULY 31, 2006
Summary of Contents for MB-4 200-DF
Page 33: ...PAGE 1 15 JULY 31 2004 M200 MB4 Tow Tractor Manual No 42975 FIGURE 8 AIR DIAGRAM 43840...
Page 34: ...PAGE 1 16 JULY 15 2001 M200 MB4 Tow Tractor Manual No 42975 This Page Intentionally Blank...
Page 46: ...PAGE 2 10 NOVEMBER 30 2005 M200 MB4 Tow Tractor Manual No 42975 This Page intentionally Blank...
Page 51: ...PAGE 3 5 JULY 31 2006 M200 MB4 Tow Tractor Manual No 42975 FIGURE 3 1 LUBRICATION LOCATIONS...
Page 62: ...PAGE 3 16 JULY 31 2006 M200 MB4 Tow Tractor Manual No 42975 This Page Intentionally Blank...
Page 74: ...M200 MB4 Tow Tractor Manual No 42975 PAGE 6 4 JULY 15 2001 This Page Intentionally Blank...
Page 92: ...M200 MB4 Tow Tractor Manual No 42975 PAGE 9 8 JULY 15 2001 This Page Intentionally Blank...
Page 95: ...PAGE 10 3 JULY 15 2001 M200 MB4 Tow Tractor Manual No 42975 This Page Intentionally Blank...
Page 102: ...PAGE 10 10 JULY 15 2001 M200 MB4 Tow Tractor Manual No 42975 ACCELERATOR LINKAGE...
Page 104: ...PAGE 10 12 JULY 15 2001 M200 MB4 Tow Tractor Manual No 42975 ACCELERATOR PEDAL...
Page 106: ...PAGE 10 14 JULY 15 2001 M200 MB4 Tow Tractor Manual No 42975 AIR INTAKE ASSEMBLY...
Page 108: ...PAGE 10 16 JUNE 30 2002 M200 MB4 Tow Tractor Manual No 42975 AXLE FINAL DRIVE...
Page 112: ...PAGE 10 20 JULY 15 2001 AXLE REPAIR PARTS FRONT REAR 2 OF 5...
Page 114: ...PAGE 10 22 JULY 15 2001 AXLES REPAIR PARTS FRONT REAR 3 OF 5...
Page 120: ...PAGE 10 28 JULY 15 2001 M200 MB4 Tow Tractor Manual No 42975 AXLE STEERING CYLINDER FRONT REAR...
Page 122: ...PAGE 10 30 JULY 15 2001 M200 MB4 Tow Tractor Manual No 42975 AXLE TRUNNION REAR...
Page 124: ...PAGE 10 32 JANUARY 02 2003 M200 MB4 Tow Tractor Manual No 42975 BATTERY...
Page 128: ...PAGE 10 36 JULY 15 2001 M200 MB4 Tow Tractor Manual No 42975 CAB ASSEMBLY GROUP 1 OF 2...
Page 130: ...PAGE 10 38 JULY 15 2001 M200 MB4 Tow Tractor Manual No 42975 CAB ASSEMBLY GROUP 2 OF 2 DOORS...
Page 134: ...M200 MB4 Tow Tractor Manual No 42975 PAGE 10 42 JANUARY 31 2007 DRIVE SHAFT AXLE END TRANS END...
Page 136: ...PAGE 10 44 JANUARY 02 2003 M200 MB4 Tow Tractor Manual No 42975 ENGINE 1 OF 2...
Page 138: ...PAGE 10 46 JANUARY 02 2003 M200 MB4 Tow Tractor Manual No 42975 ENGINE 2 OF 2...
Page 140: ...PAGE 10 48 JULY 15 2001 M200 MB4 Tow Tractor Manual No 42975 AIR COMPRESSOR...
Page 142: ...PAGE 10 50 JULY 15 2001 M200 MB4 Tow Tractor Manual No 42975 AIR COMPRESSOR COOLANT PLUMBING...
Page 144: ...PAGE 10 52 JULY 15 2001 M200 MB4 Tow Tractor Manual No 42975 AIR COMPRESSOR CONNECTION...
Page 146: ...PAGE 10 54 JULY 15 2001 M200 MB4 Tow Tractor Manual No 42975 ENGINE OIL TRANSMISSION FILTERS...
Page 148: ...PAGE 10 56 JULY 15 2001 M200 MB4 Tow Tractor Manual No 42975 TRANSMISSION REPAIR PARTS...
Page 150: ...PAGE 10 58 NOVEMBER 30 2005 TRANSMISSION REPAIR PARTS...
Page 152: ...PAGE 10 60 NOVEMBER 30 2005 TRANSMISSION REPAIR PARTS...
Page 154: ...PAGE 10 62 NOVEMBER 30 2005 M200 MB4 Tow Tractor Manual No 42975 TRANSMISSION REPAIR PARTS...
Page 156: ...PAGE 10 64 NOVEMBER 30 2005 M200 MB4 Tow Tractor Manual No 42975 TRANSMISSION REPAIR PARTS...
Page 160: ...PAGE 10 68 NOVEMBER 30 2005 M200 MB4 Tow Tractor Manual No 42975 TRANSMISSION REPAIR PARTS...
Page 162: ...PAGE 10 70 NOVEMBER 30 2005 M200 MB4 Tow Tractor Manual No 42975 TRANSMISSION REPAIR PARTS...
Page 166: ...PAGE 10 74 NOVEMBER 30 2005 M200 MB4 Tow Tractor Manual No 42975 TRANSMISSION REPAIR PARTS...
Page 170: ...PAGE 10 78 NOVEMBER 30 2005 M200 MB4 Tow Tractor Manual No 42975 TRANSMISSION REPAIR PARTS...
Page 174: ...PAGE 10 82 NOVEMBER 30 2005 M200 MB4 Tow Tractor Manual No 42975 TRANSMISSION REPAIR PARTS...
Page 176: ...PAGE 10 84 NOVEMBER 30 2005 M200 MB4 Tow Tractor Manual No 42975 TRANSMISSION REPAIR PARTS...
Page 178: ...PAGE 10 86 NOVEMBER 30 2005 M200 MB4 Tow Tractor Manual No 42975 TRANSMISSION REPAIR PARTS...
Page 180: ...PAGE 10 88 NOVEMBER 30 2005 M200 MB4 Tow Tractor Manual No 42975 TRANSMISSION REPAIR PARTS...
Page 182: ...PAGE 10 90 NOVEMBER 30 2005 M200 MB4 Tow Tractor Manual No 42975 TRANSMISSION REPAIR PARTS...
Page 184: ...PAGE 10 92 NOVEMBER 30 2005 M200 MB4 Tow Tractor Manual No 42975 TRANSMISSION REPAIR PARTS...
Page 186: ...PAGE 10 94 JULY 31 2004 M200 MB4 Tow Tractor Manual No 42975 BRAKE PARKING CALIPER...
Page 188: ...PAGE 10 96 JANUARY 02 2003 M200 MB4 Tow Tractor Manual No 42975 EXHAUST...
Page 190: ...PAGE 10 98 JANUARY 02 2003 M200 MB4 Tow Tractor Manual No 42975 FRAME...
Page 192: ...PAGE 10 100 JANUARY 02 2003 M200 MB4 Tow Tractor Manual No 42975 FUEL SYSTEM...
Page 194: ...PAGE 10 102 JANUARY 31 2004 M200 MB4 Tow Tractor Manual No 42975 HEATER DEFROSTER...
Page 196: ...PAGE 10 104 JANUARY 02 2003 M200 MB4 Tow Tractor Manual No 42975 HYDRAULIC RESERVOIR...
Page 202: ...PAGE 10 110 JANUARY 02 2003 HYDRAULIC DIAGRAM CUMMINS FOR AIR BRAKES 1 OF 2 43749...
Page 208: ...PAGE 10 116 JULY 15 2001 M200 MB4 Tow Tractor Manual No 42975 HYDRAULIC VALVES FOR AIR BRAKES...
Page 214: ...PAGE 10 122 JULY 15 2001 M200 MB4 Tow Tractor Manual No 42975 LIGHTS HEADLIGHT...
Page 216: ...PAGE 10 124 JULY 15 2001 M200 MB4 Tow Tractor Manual No 42975 LIGHTS REAR...
Page 218: ...PAGE 10 126 JULY 15 2001 M200 MB4 Tow Tractor Manual No 42975 ROTATING AMBER LIGHT...
Page 220: ...PAGE 10 128 JULY 15 2001 M200 MB4 Tow Tractor Manual No 42975 1 SPOTLIGHT FOR CAB OPTION...
Page 222: ...PAGE 10 130 JULY 15 2001 M200 MB4 Tow Tractor Manual No 42975 TURN SIGNAL OPTION...
Page 224: ...PAGE 10 132 JULY 15 2001 M200 MB4 Tow Tractor Manual No 42975 RADIATOR...
Page 226: ...SEATS PAGE 10 134 JANUARY 02 2003 M200 MB4 Tow Tractor Manual No 42975...
Page 228: ...PAGE 10 136 JULY 31 2003 M200 MB4 Tow Tractor Manual No 42975 SHIFTER...
Page 230: ...PAGE 10 138 JULY 15 2001 M200 MB4 Tow Tractor Manual No 42975 STEERING...
Page 238: ...PAGE 10 146 JULY 31 2004 M200 MB4 Tow Tractor Manual No 42975 RELAYS CIRCUIT BREAKERS MODULES...
Page 256: ...PAGE 10 164 JULY 31 2004 M200 MB4 Tow Tractor Manual No 42975 This Page Intentionally Blank...
Page 262: ...Contents INDX CTM195 28JUL99 ii 2000 Series Transmission 072899 PN 2...
Page 272: ...Safety 05 8 CTM195 28JUL99 05 8 2000 Series Transmission 072899 PN 14...
Page 292: ...General Information 10 20 CTM195 28JUL99 10 20 2000 Series Transmission 072899 PN 34...