The use of a pressure regulator on the com-
mercially available nitrogen bottle to regulate
pressure to the charging and gauging unit is
highly recommended.
NOTE:
Full nitrogen pressure may damage
the gauge.
Connect the charging hose to a commer-
cially available nitrogen bottle by means of
the G4 adapter (other adapters are avail-
able, check with factory for type); the
adapter connects to the cap screw “G1 “.
Connect cap nut “M” of the charging hose to
check valve “C” of the charging and gauging
unit (see fig. 5). Connect the appropriate
charging and gauging unit to the accumula-
tor by following the instructions previously
described.
Initial Charging
When charging an accumulator that has no
initial gas precharge, allow 20 to 30 minutes
for the gas temperature and thus pressure to
stabilize. Recheck the gas precharge pres-
sure and adjust if necessary.
Turn T-handle 3 full turns to open. Proceed
to “Filling”.
Pressure Increase
When charging an accumulator that has an
existing gas precharge, allow 5 to 10 min-
utes for the gas temperature and thus pres-
sure to stabilize.
FPS Unit
Turn T-handle “A” clockwise until the gauge
needle begins to deflect, then turn it another
full turn.
Filling
Open the shut-off valve on the commercially
available nitrogen bottle and slowly fill the
accumulator with dry nitrogen gas.
Precharge very slowly until the pressure in
the accumulator reaches 100 psi. Once
100 psi is reached, the charging rate can
increase. Charging too quickly may dam-
age the accumulator.
NOTE
: The gauge registers the line pres-
sure, not necessarily the accumulator
pressure while charging.
After allowing the appropriate time for the
gas temperature and thus pressure to sta-
bilize, adjust the gas precharge pressure
as required, refer to “Pressure Increase” or
“Pressure Release”.
Once the desired gas precharge pressure
is reached close the shutoff valve on the
commercially available nitrogen bottle. Re-
move the charging and gauging unit from
the gas valve as described under “Re-
moval of Charging and Gauging Unit”, fol-
lowing.
Removal Of Charging And Gauging Unit
Close the shut-oft valve on the commer-
cially available nitrogen bottle before re-
moving the charging and gauging unit.
FPS Unit
Turn T-handle “A” counter clockwise until
resistance is felt to close the gas valve.
Open manual bleed valve “B” to relieve
pressure in the charging and gauging unit.
Proceed to “Disconnecting”.
Disconnecting
Unscrew the charging and gauging unit
from the gas valve. Check for leaks. None
are permissable
Completion
PREVENTIVE MAINTENANCE
PAGE 3-13
JULY 31, 2007
M200 MB4 Tow Tractor
Manual No. 42975
Summary of Contents for MB-4 200-DF
Page 33: ...PAGE 1 15 JULY 31 2004 M200 MB4 Tow Tractor Manual No 42975 FIGURE 8 AIR DIAGRAM 43840...
Page 34: ...PAGE 1 16 JULY 15 2001 M200 MB4 Tow Tractor Manual No 42975 This Page Intentionally Blank...
Page 46: ...PAGE 2 10 NOVEMBER 30 2005 M200 MB4 Tow Tractor Manual No 42975 This Page intentionally Blank...
Page 51: ...PAGE 3 5 JULY 31 2006 M200 MB4 Tow Tractor Manual No 42975 FIGURE 3 1 LUBRICATION LOCATIONS...
Page 62: ...PAGE 3 16 JULY 31 2006 M200 MB4 Tow Tractor Manual No 42975 This Page Intentionally Blank...
Page 74: ...M200 MB4 Tow Tractor Manual No 42975 PAGE 6 4 JULY 15 2001 This Page Intentionally Blank...
Page 92: ...M200 MB4 Tow Tractor Manual No 42975 PAGE 9 8 JULY 15 2001 This Page Intentionally Blank...
Page 95: ...PAGE 10 3 JULY 15 2001 M200 MB4 Tow Tractor Manual No 42975 This Page Intentionally Blank...
Page 102: ...PAGE 10 10 JULY 15 2001 M200 MB4 Tow Tractor Manual No 42975 ACCELERATOR LINKAGE...
Page 104: ...PAGE 10 12 JULY 15 2001 M200 MB4 Tow Tractor Manual No 42975 ACCELERATOR PEDAL...
Page 106: ...PAGE 10 14 JULY 15 2001 M200 MB4 Tow Tractor Manual No 42975 AIR INTAKE ASSEMBLY...
Page 108: ...PAGE 10 16 JUNE 30 2002 M200 MB4 Tow Tractor Manual No 42975 AXLE FINAL DRIVE...
Page 112: ...PAGE 10 20 JULY 15 2001 AXLE REPAIR PARTS FRONT REAR 2 OF 5...
Page 114: ...PAGE 10 22 JULY 15 2001 AXLES REPAIR PARTS FRONT REAR 3 OF 5...
Page 120: ...PAGE 10 28 JULY 15 2001 M200 MB4 Tow Tractor Manual No 42975 AXLE STEERING CYLINDER FRONT REAR...
Page 122: ...PAGE 10 30 JULY 15 2001 M200 MB4 Tow Tractor Manual No 42975 AXLE TRUNNION REAR...
Page 124: ...PAGE 10 32 JANUARY 02 2003 M200 MB4 Tow Tractor Manual No 42975 BATTERY...
Page 128: ...PAGE 10 36 JULY 15 2001 M200 MB4 Tow Tractor Manual No 42975 CAB ASSEMBLY GROUP 1 OF 2...
Page 130: ...PAGE 10 38 JULY 15 2001 M200 MB4 Tow Tractor Manual No 42975 CAB ASSEMBLY GROUP 2 OF 2 DOORS...
Page 134: ...M200 MB4 Tow Tractor Manual No 42975 PAGE 10 42 JANUARY 31 2007 DRIVE SHAFT AXLE END TRANS END...
Page 136: ...PAGE 10 44 JANUARY 02 2003 M200 MB4 Tow Tractor Manual No 42975 ENGINE 1 OF 2...
Page 138: ...PAGE 10 46 JANUARY 02 2003 M200 MB4 Tow Tractor Manual No 42975 ENGINE 2 OF 2...
Page 140: ...PAGE 10 48 JULY 15 2001 M200 MB4 Tow Tractor Manual No 42975 AIR COMPRESSOR...
Page 142: ...PAGE 10 50 JULY 15 2001 M200 MB4 Tow Tractor Manual No 42975 AIR COMPRESSOR COOLANT PLUMBING...
Page 144: ...PAGE 10 52 JULY 15 2001 M200 MB4 Tow Tractor Manual No 42975 AIR COMPRESSOR CONNECTION...
Page 146: ...PAGE 10 54 JULY 15 2001 M200 MB4 Tow Tractor Manual No 42975 ENGINE OIL TRANSMISSION FILTERS...
Page 148: ...PAGE 10 56 JULY 15 2001 M200 MB4 Tow Tractor Manual No 42975 TRANSMISSION REPAIR PARTS...
Page 150: ...PAGE 10 58 NOVEMBER 30 2005 TRANSMISSION REPAIR PARTS...
Page 152: ...PAGE 10 60 NOVEMBER 30 2005 TRANSMISSION REPAIR PARTS...
Page 154: ...PAGE 10 62 NOVEMBER 30 2005 M200 MB4 Tow Tractor Manual No 42975 TRANSMISSION REPAIR PARTS...
Page 156: ...PAGE 10 64 NOVEMBER 30 2005 M200 MB4 Tow Tractor Manual No 42975 TRANSMISSION REPAIR PARTS...
Page 160: ...PAGE 10 68 NOVEMBER 30 2005 M200 MB4 Tow Tractor Manual No 42975 TRANSMISSION REPAIR PARTS...
Page 162: ...PAGE 10 70 NOVEMBER 30 2005 M200 MB4 Tow Tractor Manual No 42975 TRANSMISSION REPAIR PARTS...
Page 166: ...PAGE 10 74 NOVEMBER 30 2005 M200 MB4 Tow Tractor Manual No 42975 TRANSMISSION REPAIR PARTS...
Page 170: ...PAGE 10 78 NOVEMBER 30 2005 M200 MB4 Tow Tractor Manual No 42975 TRANSMISSION REPAIR PARTS...
Page 174: ...PAGE 10 82 NOVEMBER 30 2005 M200 MB4 Tow Tractor Manual No 42975 TRANSMISSION REPAIR PARTS...
Page 176: ...PAGE 10 84 NOVEMBER 30 2005 M200 MB4 Tow Tractor Manual No 42975 TRANSMISSION REPAIR PARTS...
Page 178: ...PAGE 10 86 NOVEMBER 30 2005 M200 MB4 Tow Tractor Manual No 42975 TRANSMISSION REPAIR PARTS...
Page 180: ...PAGE 10 88 NOVEMBER 30 2005 M200 MB4 Tow Tractor Manual No 42975 TRANSMISSION REPAIR PARTS...
Page 182: ...PAGE 10 90 NOVEMBER 30 2005 M200 MB4 Tow Tractor Manual No 42975 TRANSMISSION REPAIR PARTS...
Page 184: ...PAGE 10 92 NOVEMBER 30 2005 M200 MB4 Tow Tractor Manual No 42975 TRANSMISSION REPAIR PARTS...
Page 186: ...PAGE 10 94 JULY 31 2004 M200 MB4 Tow Tractor Manual No 42975 BRAKE PARKING CALIPER...
Page 188: ...PAGE 10 96 JANUARY 02 2003 M200 MB4 Tow Tractor Manual No 42975 EXHAUST...
Page 190: ...PAGE 10 98 JANUARY 02 2003 M200 MB4 Tow Tractor Manual No 42975 FRAME...
Page 192: ...PAGE 10 100 JANUARY 02 2003 M200 MB4 Tow Tractor Manual No 42975 FUEL SYSTEM...
Page 194: ...PAGE 10 102 JANUARY 31 2004 M200 MB4 Tow Tractor Manual No 42975 HEATER DEFROSTER...
Page 196: ...PAGE 10 104 JANUARY 02 2003 M200 MB4 Tow Tractor Manual No 42975 HYDRAULIC RESERVOIR...
Page 202: ...PAGE 10 110 JANUARY 02 2003 HYDRAULIC DIAGRAM CUMMINS FOR AIR BRAKES 1 OF 2 43749...
Page 208: ...PAGE 10 116 JULY 15 2001 M200 MB4 Tow Tractor Manual No 42975 HYDRAULIC VALVES FOR AIR BRAKES...
Page 214: ...PAGE 10 122 JULY 15 2001 M200 MB4 Tow Tractor Manual No 42975 LIGHTS HEADLIGHT...
Page 216: ...PAGE 10 124 JULY 15 2001 M200 MB4 Tow Tractor Manual No 42975 LIGHTS REAR...
Page 218: ...PAGE 10 126 JULY 15 2001 M200 MB4 Tow Tractor Manual No 42975 ROTATING AMBER LIGHT...
Page 220: ...PAGE 10 128 JULY 15 2001 M200 MB4 Tow Tractor Manual No 42975 1 SPOTLIGHT FOR CAB OPTION...
Page 222: ...PAGE 10 130 JULY 15 2001 M200 MB4 Tow Tractor Manual No 42975 TURN SIGNAL OPTION...
Page 224: ...PAGE 10 132 JULY 15 2001 M200 MB4 Tow Tractor Manual No 42975 RADIATOR...
Page 226: ...SEATS PAGE 10 134 JANUARY 02 2003 M200 MB4 Tow Tractor Manual No 42975...
Page 228: ...PAGE 10 136 JULY 31 2003 M200 MB4 Tow Tractor Manual No 42975 SHIFTER...
Page 230: ...PAGE 10 138 JULY 15 2001 M200 MB4 Tow Tractor Manual No 42975 STEERING...
Page 238: ...PAGE 10 146 JULY 31 2004 M200 MB4 Tow Tractor Manual No 42975 RELAYS CIRCUIT BREAKERS MODULES...
Page 256: ...PAGE 10 164 JULY 31 2004 M200 MB4 Tow Tractor Manual No 42975 This Page Intentionally Blank...
Page 262: ...Contents INDX CTM195 28JUL99 ii 2000 Series Transmission 072899 PN 2...
Page 272: ...Safety 05 8 CTM195 28JUL99 05 8 2000 Series Transmission 072899 PN 14...
Page 292: ...General Information 10 20 CTM195 28JUL99 10 20 2000 Series Transmission 072899 PN 34...