6.1
FUEL TANK
If excessive amounts of water appear in the
filter/separator, the tank may be contami-
nated and will require removal and cleaning
or replacement.
Fuel vapors create fire
and explosion hazards which can result
in severe personal injury or death. Do
not allow any open flame, smoking ma-
terials or other potential igniters near
the fuel system.
6.1.1
Removal and Disassembly
Disconnect the negative
battery cable. An electrical arc at the
sending unit can act as an igniter creat-
ing a fire and explosion hazard, which
can result in personal injury or death.
1.
Disconnect cables from battery and re-
move battery from tractor (to prevent a
possible spark when removing tank and
related components).
2.
Remove the rear deck plate from over
the tank. It is secured by four 5/16 x 1”
HHCS and nylock nuts.
3.
Place a suitable container beneath drain
opening at bottom rear of tank, accessi-
ble through hole in frame.
4.
Remove drain plug from fuel tank and
drain tank. Clean up any spillage.
5.
Remove filler cap and cover filler hole to
keep out debris. Remove tank straps
from tank attached at top rear of tank and
at lower front of tank.
6.
Disconnect fuel sending wire and fuel
hoses. Tank can now be lifted from trac-
tor for cleaning and inspection.
IMPORTANT!
Use care when handling the
sending unit to prevent damaging it.
6.1.2
Cleaning and Inspection.
1.
Install drain plug on bottom of tank.
2.
Pour a detergent and water solution into
tank.
3.
Agitate mixture by rotating tank. Make
sure solution contacts entire interior sur-
faces of tank.
4.
Drain cleaning solution from tank. Rinse
and repeat steps 1-4.
5.
Flush interior of tank with clean water
and allow to air dry.
6.
Inspect filler cap and sending unit for
corrosion and damage.
7.
Inspect tank protectors for deterioration.
8.
Inspect fuel tank for damage. Repair or
replace tank as needed.
9.
Check tank mounting straps for rust and
corrosion.
10. Inspect elbows for damage.
6.1.3
Repair or Replacement.
Fuel tanks can be le-
thal bombs capable of instantly killing
anyone nearby. Before soldering or
brazing, clean the tank thoroughly. Fill
tank with an inert gas such as carbon di-
oxide or nitrogen, or completely fill with
water.
1.
Repair tank by soldering or brazing if
needed. Re-prime and paint any re-
paired areas of tank.
2.
Test any repair with wet soap lather.
Place an air hose in tank and admit air.
By holding a rag around hose where it
enters, a mild pressure will be built up. If
PAGE 6-2
JANUARY 31, 2007
M200 MB4 Tow Tractor
Manual No. 42975
Summary of Contents for MB-4 200-DF
Page 33: ...PAGE 1 15 JULY 31 2004 M200 MB4 Tow Tractor Manual No 42975 FIGURE 8 AIR DIAGRAM 43840...
Page 34: ...PAGE 1 16 JULY 15 2001 M200 MB4 Tow Tractor Manual No 42975 This Page Intentionally Blank...
Page 46: ...PAGE 2 10 NOVEMBER 30 2005 M200 MB4 Tow Tractor Manual No 42975 This Page intentionally Blank...
Page 51: ...PAGE 3 5 JULY 31 2006 M200 MB4 Tow Tractor Manual No 42975 FIGURE 3 1 LUBRICATION LOCATIONS...
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Page 74: ...M200 MB4 Tow Tractor Manual No 42975 PAGE 6 4 JULY 15 2001 This Page Intentionally Blank...
Page 92: ...M200 MB4 Tow Tractor Manual No 42975 PAGE 9 8 JULY 15 2001 This Page Intentionally Blank...
Page 95: ...PAGE 10 3 JULY 15 2001 M200 MB4 Tow Tractor Manual No 42975 This Page Intentionally Blank...
Page 102: ...PAGE 10 10 JULY 15 2001 M200 MB4 Tow Tractor Manual No 42975 ACCELERATOR LINKAGE...
Page 104: ...PAGE 10 12 JULY 15 2001 M200 MB4 Tow Tractor Manual No 42975 ACCELERATOR PEDAL...
Page 106: ...PAGE 10 14 JULY 15 2001 M200 MB4 Tow Tractor Manual No 42975 AIR INTAKE ASSEMBLY...
Page 108: ...PAGE 10 16 JUNE 30 2002 M200 MB4 Tow Tractor Manual No 42975 AXLE FINAL DRIVE...
Page 112: ...PAGE 10 20 JULY 15 2001 AXLE REPAIR PARTS FRONT REAR 2 OF 5...
Page 114: ...PAGE 10 22 JULY 15 2001 AXLES REPAIR PARTS FRONT REAR 3 OF 5...
Page 120: ...PAGE 10 28 JULY 15 2001 M200 MB4 Tow Tractor Manual No 42975 AXLE STEERING CYLINDER FRONT REAR...
Page 122: ...PAGE 10 30 JULY 15 2001 M200 MB4 Tow Tractor Manual No 42975 AXLE TRUNNION REAR...
Page 124: ...PAGE 10 32 JANUARY 02 2003 M200 MB4 Tow Tractor Manual No 42975 BATTERY...
Page 128: ...PAGE 10 36 JULY 15 2001 M200 MB4 Tow Tractor Manual No 42975 CAB ASSEMBLY GROUP 1 OF 2...
Page 130: ...PAGE 10 38 JULY 15 2001 M200 MB4 Tow Tractor Manual No 42975 CAB ASSEMBLY GROUP 2 OF 2 DOORS...
Page 134: ...M200 MB4 Tow Tractor Manual No 42975 PAGE 10 42 JANUARY 31 2007 DRIVE SHAFT AXLE END TRANS END...
Page 136: ...PAGE 10 44 JANUARY 02 2003 M200 MB4 Tow Tractor Manual No 42975 ENGINE 1 OF 2...
Page 138: ...PAGE 10 46 JANUARY 02 2003 M200 MB4 Tow Tractor Manual No 42975 ENGINE 2 OF 2...
Page 140: ...PAGE 10 48 JULY 15 2001 M200 MB4 Tow Tractor Manual No 42975 AIR COMPRESSOR...
Page 142: ...PAGE 10 50 JULY 15 2001 M200 MB4 Tow Tractor Manual No 42975 AIR COMPRESSOR COOLANT PLUMBING...
Page 144: ...PAGE 10 52 JULY 15 2001 M200 MB4 Tow Tractor Manual No 42975 AIR COMPRESSOR CONNECTION...
Page 146: ...PAGE 10 54 JULY 15 2001 M200 MB4 Tow Tractor Manual No 42975 ENGINE OIL TRANSMISSION FILTERS...
Page 148: ...PAGE 10 56 JULY 15 2001 M200 MB4 Tow Tractor Manual No 42975 TRANSMISSION REPAIR PARTS...
Page 150: ...PAGE 10 58 NOVEMBER 30 2005 TRANSMISSION REPAIR PARTS...
Page 152: ...PAGE 10 60 NOVEMBER 30 2005 TRANSMISSION REPAIR PARTS...
Page 154: ...PAGE 10 62 NOVEMBER 30 2005 M200 MB4 Tow Tractor Manual No 42975 TRANSMISSION REPAIR PARTS...
Page 156: ...PAGE 10 64 NOVEMBER 30 2005 M200 MB4 Tow Tractor Manual No 42975 TRANSMISSION REPAIR PARTS...
Page 160: ...PAGE 10 68 NOVEMBER 30 2005 M200 MB4 Tow Tractor Manual No 42975 TRANSMISSION REPAIR PARTS...
Page 162: ...PAGE 10 70 NOVEMBER 30 2005 M200 MB4 Tow Tractor Manual No 42975 TRANSMISSION REPAIR PARTS...
Page 166: ...PAGE 10 74 NOVEMBER 30 2005 M200 MB4 Tow Tractor Manual No 42975 TRANSMISSION REPAIR PARTS...
Page 170: ...PAGE 10 78 NOVEMBER 30 2005 M200 MB4 Tow Tractor Manual No 42975 TRANSMISSION REPAIR PARTS...
Page 174: ...PAGE 10 82 NOVEMBER 30 2005 M200 MB4 Tow Tractor Manual No 42975 TRANSMISSION REPAIR PARTS...
Page 176: ...PAGE 10 84 NOVEMBER 30 2005 M200 MB4 Tow Tractor Manual No 42975 TRANSMISSION REPAIR PARTS...
Page 178: ...PAGE 10 86 NOVEMBER 30 2005 M200 MB4 Tow Tractor Manual No 42975 TRANSMISSION REPAIR PARTS...
Page 180: ...PAGE 10 88 NOVEMBER 30 2005 M200 MB4 Tow Tractor Manual No 42975 TRANSMISSION REPAIR PARTS...
Page 182: ...PAGE 10 90 NOVEMBER 30 2005 M200 MB4 Tow Tractor Manual No 42975 TRANSMISSION REPAIR PARTS...
Page 184: ...PAGE 10 92 NOVEMBER 30 2005 M200 MB4 Tow Tractor Manual No 42975 TRANSMISSION REPAIR PARTS...
Page 186: ...PAGE 10 94 JULY 31 2004 M200 MB4 Tow Tractor Manual No 42975 BRAKE PARKING CALIPER...
Page 188: ...PAGE 10 96 JANUARY 02 2003 M200 MB4 Tow Tractor Manual No 42975 EXHAUST...
Page 190: ...PAGE 10 98 JANUARY 02 2003 M200 MB4 Tow Tractor Manual No 42975 FRAME...
Page 192: ...PAGE 10 100 JANUARY 02 2003 M200 MB4 Tow Tractor Manual No 42975 FUEL SYSTEM...
Page 194: ...PAGE 10 102 JANUARY 31 2004 M200 MB4 Tow Tractor Manual No 42975 HEATER DEFROSTER...
Page 196: ...PAGE 10 104 JANUARY 02 2003 M200 MB4 Tow Tractor Manual No 42975 HYDRAULIC RESERVOIR...
Page 202: ...PAGE 10 110 JANUARY 02 2003 HYDRAULIC DIAGRAM CUMMINS FOR AIR BRAKES 1 OF 2 43749...
Page 208: ...PAGE 10 116 JULY 15 2001 M200 MB4 Tow Tractor Manual No 42975 HYDRAULIC VALVES FOR AIR BRAKES...
Page 214: ...PAGE 10 122 JULY 15 2001 M200 MB4 Tow Tractor Manual No 42975 LIGHTS HEADLIGHT...
Page 216: ...PAGE 10 124 JULY 15 2001 M200 MB4 Tow Tractor Manual No 42975 LIGHTS REAR...
Page 218: ...PAGE 10 126 JULY 15 2001 M200 MB4 Tow Tractor Manual No 42975 ROTATING AMBER LIGHT...
Page 220: ...PAGE 10 128 JULY 15 2001 M200 MB4 Tow Tractor Manual No 42975 1 SPOTLIGHT FOR CAB OPTION...
Page 222: ...PAGE 10 130 JULY 15 2001 M200 MB4 Tow Tractor Manual No 42975 TURN SIGNAL OPTION...
Page 224: ...PAGE 10 132 JULY 15 2001 M200 MB4 Tow Tractor Manual No 42975 RADIATOR...
Page 226: ...SEATS PAGE 10 134 JANUARY 02 2003 M200 MB4 Tow Tractor Manual No 42975...
Page 228: ...PAGE 10 136 JULY 31 2003 M200 MB4 Tow Tractor Manual No 42975 SHIFTER...
Page 230: ...PAGE 10 138 JULY 15 2001 M200 MB4 Tow Tractor Manual No 42975 STEERING...
Page 238: ...PAGE 10 146 JULY 31 2004 M200 MB4 Tow Tractor Manual No 42975 RELAYS CIRCUIT BREAKERS MODULES...
Page 256: ...PAGE 10 164 JULY 31 2004 M200 MB4 Tow Tractor Manual No 42975 This Page Intentionally Blank...
Page 262: ...Contents INDX CTM195 28JUL99 ii 2000 Series Transmission 072899 PN 2...
Page 272: ...Safety 05 8 CTM195 28JUL99 05 8 2000 Series Transmission 072899 PN 14...
Page 292: ...General Information 10 20 CTM195 28JUL99 10 20 2000 Series Transmission 072899 PN 34...