Test and Troubleshooting
100
5
DPSG,YZ07927,85
–19–21JUN99–1/1
SOLENOID VALVE OPERATION FOR 3 FORWARD 3 REVERSE
The model 2000 with 3 forward and 3 reverse speeds,
utilizes directional headset gears on 1st and 2nd stage
shafts. Solenoid number five is for forward clutch in
long drop which gives the transmission output shaft
engine-wise rotation.
NOTE: In some vehicles, forward and reverse
solenoids may be reversed depending on
transmission location, direction and/or axle
rotation.
2000 Series 3 Speeds Forward 3 Speeds Reverse 5.2 Gear Set
Input Rotation E (CCW) * Clutch 5 & 6 Forward or Reverse
Direction
Solenoids
Short Drop (9 5/8 in. Drop)
Long Drop (18 5/8 in. Drop)
Designation
Charged
-
-
Ratio
Output Rotation
Ratio
Output Rotation
**F1 or R1
1 and 5
3.68
OE
CW
2.94
E
CCW
**F2 or R2
2 and 5
2.50
OE
CW
2.00
E
CCW
**F3 or R3
3 and 5
1.00
OE
CW
0.80
E
CCW
Neutral
-
-
-
-
-
-
-
**R1 or F1
1 and 6
3.68
E
CCW
2.94
OE
CW
**R2 or F2
2 and 6
2.50
E
CCW
2.00
OE
CW
**R3 or F3
3 and 6
1.00
E
CCW
0.80
OE
CW
*E= Engine Rotation (CCW) *OE= Opposite Engine Rotation (CW)
* Looking at the rear of transmission toward the rear of the engine.
** Application dependent on location and direction of transmission in vehicle.
2000 Series 3 Speeds Forward 3 Speeds Reverse 8.2 Gear Set
Input Rotation E (CCW) * Clutch 5 & 6 Forward or Reverse
Direction
Solenoids
Short Drop (9 5/8 in. Drop)
Long Drop (18 5/8 in. Drop)
Designation
Charged
-
-
Ratio
Output Rotation
Ratio
Output Rotation
**F1 or R!
1 and 5
5.80
OE
CW
4.64
E
CCW
**F2 or R2
2 and 5
2.50
OE
CW
2.00
E
CCW
**F3 or R3
3 and 5
1.00
OE
CW
0.80
E
CCW
Neutral
-
-
-
-
-
-
-
**R1 or F1
1 and 6
5.80
E
CCW
4.64
OE
CW
**R2 or F2
2 and 6
2.50
E
CCW
2.00
OE
CW
**R3 or F3
3 and 6
1.00
E
CCW
0.80
OE
CW
*E= Engine Rotation (CCW) *OE= Opposite Engine Rotation (CW)
* Looking at the rear of transmission toward the rear of the engine.
** Application dependent on location and direction of transmission in vehicle.
CTM195 (28JUL99)
100-5
2000 Series Transmission
072899
PN=43
Summary of Contents for MB-4 200-DF
Page 33: ...PAGE 1 15 JULY 31 2004 M200 MB4 Tow Tractor Manual No 42975 FIGURE 8 AIR DIAGRAM 43840...
Page 34: ...PAGE 1 16 JULY 15 2001 M200 MB4 Tow Tractor Manual No 42975 This Page Intentionally Blank...
Page 46: ...PAGE 2 10 NOVEMBER 30 2005 M200 MB4 Tow Tractor Manual No 42975 This Page intentionally Blank...
Page 51: ...PAGE 3 5 JULY 31 2006 M200 MB4 Tow Tractor Manual No 42975 FIGURE 3 1 LUBRICATION LOCATIONS...
Page 62: ...PAGE 3 16 JULY 31 2006 M200 MB4 Tow Tractor Manual No 42975 This Page Intentionally Blank...
Page 74: ...M200 MB4 Tow Tractor Manual No 42975 PAGE 6 4 JULY 15 2001 This Page Intentionally Blank...
Page 92: ...M200 MB4 Tow Tractor Manual No 42975 PAGE 9 8 JULY 15 2001 This Page Intentionally Blank...
Page 95: ...PAGE 10 3 JULY 15 2001 M200 MB4 Tow Tractor Manual No 42975 This Page Intentionally Blank...
Page 102: ...PAGE 10 10 JULY 15 2001 M200 MB4 Tow Tractor Manual No 42975 ACCELERATOR LINKAGE...
Page 104: ...PAGE 10 12 JULY 15 2001 M200 MB4 Tow Tractor Manual No 42975 ACCELERATOR PEDAL...
Page 106: ...PAGE 10 14 JULY 15 2001 M200 MB4 Tow Tractor Manual No 42975 AIR INTAKE ASSEMBLY...
Page 108: ...PAGE 10 16 JUNE 30 2002 M200 MB4 Tow Tractor Manual No 42975 AXLE FINAL DRIVE...
Page 112: ...PAGE 10 20 JULY 15 2001 AXLE REPAIR PARTS FRONT REAR 2 OF 5...
Page 114: ...PAGE 10 22 JULY 15 2001 AXLES REPAIR PARTS FRONT REAR 3 OF 5...
Page 120: ...PAGE 10 28 JULY 15 2001 M200 MB4 Tow Tractor Manual No 42975 AXLE STEERING CYLINDER FRONT REAR...
Page 122: ...PAGE 10 30 JULY 15 2001 M200 MB4 Tow Tractor Manual No 42975 AXLE TRUNNION REAR...
Page 124: ...PAGE 10 32 JANUARY 02 2003 M200 MB4 Tow Tractor Manual No 42975 BATTERY...
Page 128: ...PAGE 10 36 JULY 15 2001 M200 MB4 Tow Tractor Manual No 42975 CAB ASSEMBLY GROUP 1 OF 2...
Page 130: ...PAGE 10 38 JULY 15 2001 M200 MB4 Tow Tractor Manual No 42975 CAB ASSEMBLY GROUP 2 OF 2 DOORS...
Page 134: ...M200 MB4 Tow Tractor Manual No 42975 PAGE 10 42 JANUARY 31 2007 DRIVE SHAFT AXLE END TRANS END...
Page 136: ...PAGE 10 44 JANUARY 02 2003 M200 MB4 Tow Tractor Manual No 42975 ENGINE 1 OF 2...
Page 138: ...PAGE 10 46 JANUARY 02 2003 M200 MB4 Tow Tractor Manual No 42975 ENGINE 2 OF 2...
Page 140: ...PAGE 10 48 JULY 15 2001 M200 MB4 Tow Tractor Manual No 42975 AIR COMPRESSOR...
Page 142: ...PAGE 10 50 JULY 15 2001 M200 MB4 Tow Tractor Manual No 42975 AIR COMPRESSOR COOLANT PLUMBING...
Page 144: ...PAGE 10 52 JULY 15 2001 M200 MB4 Tow Tractor Manual No 42975 AIR COMPRESSOR CONNECTION...
Page 146: ...PAGE 10 54 JULY 15 2001 M200 MB4 Tow Tractor Manual No 42975 ENGINE OIL TRANSMISSION FILTERS...
Page 148: ...PAGE 10 56 JULY 15 2001 M200 MB4 Tow Tractor Manual No 42975 TRANSMISSION REPAIR PARTS...
Page 150: ...PAGE 10 58 NOVEMBER 30 2005 TRANSMISSION REPAIR PARTS...
Page 152: ...PAGE 10 60 NOVEMBER 30 2005 TRANSMISSION REPAIR PARTS...
Page 154: ...PAGE 10 62 NOVEMBER 30 2005 M200 MB4 Tow Tractor Manual No 42975 TRANSMISSION REPAIR PARTS...
Page 156: ...PAGE 10 64 NOVEMBER 30 2005 M200 MB4 Tow Tractor Manual No 42975 TRANSMISSION REPAIR PARTS...
Page 160: ...PAGE 10 68 NOVEMBER 30 2005 M200 MB4 Tow Tractor Manual No 42975 TRANSMISSION REPAIR PARTS...
Page 162: ...PAGE 10 70 NOVEMBER 30 2005 M200 MB4 Tow Tractor Manual No 42975 TRANSMISSION REPAIR PARTS...
Page 166: ...PAGE 10 74 NOVEMBER 30 2005 M200 MB4 Tow Tractor Manual No 42975 TRANSMISSION REPAIR PARTS...
Page 170: ...PAGE 10 78 NOVEMBER 30 2005 M200 MB4 Tow Tractor Manual No 42975 TRANSMISSION REPAIR PARTS...
Page 174: ...PAGE 10 82 NOVEMBER 30 2005 M200 MB4 Tow Tractor Manual No 42975 TRANSMISSION REPAIR PARTS...
Page 176: ...PAGE 10 84 NOVEMBER 30 2005 M200 MB4 Tow Tractor Manual No 42975 TRANSMISSION REPAIR PARTS...
Page 178: ...PAGE 10 86 NOVEMBER 30 2005 M200 MB4 Tow Tractor Manual No 42975 TRANSMISSION REPAIR PARTS...
Page 180: ...PAGE 10 88 NOVEMBER 30 2005 M200 MB4 Tow Tractor Manual No 42975 TRANSMISSION REPAIR PARTS...
Page 182: ...PAGE 10 90 NOVEMBER 30 2005 M200 MB4 Tow Tractor Manual No 42975 TRANSMISSION REPAIR PARTS...
Page 184: ...PAGE 10 92 NOVEMBER 30 2005 M200 MB4 Tow Tractor Manual No 42975 TRANSMISSION REPAIR PARTS...
Page 186: ...PAGE 10 94 JULY 31 2004 M200 MB4 Tow Tractor Manual No 42975 BRAKE PARKING CALIPER...
Page 188: ...PAGE 10 96 JANUARY 02 2003 M200 MB4 Tow Tractor Manual No 42975 EXHAUST...
Page 190: ...PAGE 10 98 JANUARY 02 2003 M200 MB4 Tow Tractor Manual No 42975 FRAME...
Page 192: ...PAGE 10 100 JANUARY 02 2003 M200 MB4 Tow Tractor Manual No 42975 FUEL SYSTEM...
Page 194: ...PAGE 10 102 JANUARY 31 2004 M200 MB4 Tow Tractor Manual No 42975 HEATER DEFROSTER...
Page 196: ...PAGE 10 104 JANUARY 02 2003 M200 MB4 Tow Tractor Manual No 42975 HYDRAULIC RESERVOIR...
Page 202: ...PAGE 10 110 JANUARY 02 2003 HYDRAULIC DIAGRAM CUMMINS FOR AIR BRAKES 1 OF 2 43749...
Page 208: ...PAGE 10 116 JULY 15 2001 M200 MB4 Tow Tractor Manual No 42975 HYDRAULIC VALVES FOR AIR BRAKES...
Page 214: ...PAGE 10 122 JULY 15 2001 M200 MB4 Tow Tractor Manual No 42975 LIGHTS HEADLIGHT...
Page 216: ...PAGE 10 124 JULY 15 2001 M200 MB4 Tow Tractor Manual No 42975 LIGHTS REAR...
Page 218: ...PAGE 10 126 JULY 15 2001 M200 MB4 Tow Tractor Manual No 42975 ROTATING AMBER LIGHT...
Page 220: ...PAGE 10 128 JULY 15 2001 M200 MB4 Tow Tractor Manual No 42975 1 SPOTLIGHT FOR CAB OPTION...
Page 222: ...PAGE 10 130 JULY 15 2001 M200 MB4 Tow Tractor Manual No 42975 TURN SIGNAL OPTION...
Page 224: ...PAGE 10 132 JULY 15 2001 M200 MB4 Tow Tractor Manual No 42975 RADIATOR...
Page 226: ...SEATS PAGE 10 134 JANUARY 02 2003 M200 MB4 Tow Tractor Manual No 42975...
Page 228: ...PAGE 10 136 JULY 31 2003 M200 MB4 Tow Tractor Manual No 42975 SHIFTER...
Page 230: ...PAGE 10 138 JULY 15 2001 M200 MB4 Tow Tractor Manual No 42975 STEERING...
Page 238: ...PAGE 10 146 JULY 31 2004 M200 MB4 Tow Tractor Manual No 42975 RELAYS CIRCUIT BREAKERS MODULES...
Page 256: ...PAGE 10 164 JULY 31 2004 M200 MB4 Tow Tractor Manual No 42975 This Page Intentionally Blank...
Page 262: ...Contents INDX CTM195 28JUL99 ii 2000 Series Transmission 072899 PN 2...
Page 272: ...Safety 05 8 CTM195 28JUL99 05 8 2000 Series Transmission 072899 PN 14...
Page 292: ...General Information 10 20 CTM195 28JUL99 10 20 2000 Series Transmission 072899 PN 34...