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26

TRUCK BOOSTER

Original Instructions

7 Trouble 

Shooting

You have chosen the best quality and therefore deserve the best service. The TRUCK BOOSTER 
features an “Error detection system” that will stop the TRUCK BOOSTER in case of a severe error that 
needs immediate attention. The red light of the STOP button will fl ash, and the display in the inspection 
window will indicate the nature of the error. 

Though the user can correct some of these errors, you should note the error and contact the nearest 
Nilfi sk-ALTO service organization. To avoid unnecessary disappointments, you should check this sec-
tion before contacting the nearest Nilfi sk-ALTO service organization.

7.1  General trouble shooting 

 

Symptom 

  

Reason 

  

Action

Machine will not start

 

>  A fuse has blown 

•  Change the fuse.

(NO ERROR indication) 

>  Power disconnected 

•  Connect power.

Fuses blow

 

>  Installation does not  

•  Change to an installation. 

 

 

correspond to the ampere 

 

corresponding to the ampere  

 

  consumption of the machine 

  consumption of the machine  

 

  

 at 

minimum. 

 

  

 Change 

the 

fuse.

Working pressure too low 

>  Nozzle worn 

•  Replace the nozzle.

 

>  Wrong spray lance 

•  Replace the spray lance 

 

  

 (see 

section 

4.1.4).

 

>  Reduction valve of spray  

•  Turn reduction valve com-  

 

  lance not adjusted to max. 

  pletely counter-clockwise

 

 pressure. 

 (see 

section 

4.1.4).

 

>  Nozzle partly clogged up 

•  Clean the nozzle 

 

 

  

 (see 

section 

6.4).

Working pressure fl uctuating

 

>  Insuffi cient water supply 

•  Check that the water tank is  

 

   

  not drained of water during  

 

 

 

 

operation of the machine. If it  

 

   

  is, clean the water inlet fi lter  

 

   

  of the machine. If that does  

 

   

  not solve the problem, the  

 

   

  water supply for the machine  

 

  

 is 

insuffi 

cient.   

 

 

   

 NB! 

Avoid long, thin hoses  

 

  

 (min. 

3/4").

 

>  High-pressure hoses too long 

•  Dismount high-pressure  

 

   

  extension hoses and retry. 

 

   

  Extension hose max. 50 m.

 

   

 

NB!

 Avoid long extension  

 

   

  hoses with many couplings.

 

>  Air in the system 

•  Vent the system 

 

  

 (see 

section 

3.7).

 

>  Detergent container empty 

•  Refi ll or close dosing valve.

Summary of Contents for TRUCK BOOSTER

Page 1: ...107319140 j TRUCK BOOSTER Operating instructions...

Page 2: ...English 3 29 Deutsch 30 56 Fran ais 57 83 Nederlands 84 110 Espa ol 111 137 Italiano 139 165 Pycc 166 192 Polski 193 220 Magyar 221 248...

Page 3: ...l 15 4 2 Running the TRUCK BOOSTER 15 4 2 1 Starting up 15 4 2 2 Automatic start stop 16 4 2 3 Running with hot water 16 4 2 4 Double spray lance pressure regulation 17 4 2 5 Stop 17 4 2 6 Automatic s...

Page 4: ...of accidents also the approved rules for safe working must be observed Any method of use endangering the safety of persons or equip ment is forbidden Before use Before starting up your high pressure h...

Page 5: ...r to any service inter ference in the machine it should be disconnected and the system relieved of pres sure by activating the trigger of the spray handle Repair and Maintenance Only carry through the...

Page 6: ...es 2 2 Operation elements See foldout at the end of these operating instructions 1 High pressure outlet quick coupling male 2 Main switch 3 Stop push button red 4 Start push button green 5 Heating ON...

Page 7: ...hine on a plane floor Bolt the machine to the founda tion through the 3 holes 12 mm in the bottom plate Before fastening the machine must be leveled Shape of foundation see fold out at the end of this...

Page 8: ...the water does not contain particles such as floating sand Min water inlet pressure 1 bar at the required flow rate of the machine see data plate Max water pressure 10 bar Max water inlet temp 30 C A...

Page 9: ...t dimensioned main supply Make sure that the cable is properly guided and relieved between the fixed installation and the machine and that the cable is without any damage to the insulation Also see no...

Page 10: ...ted 4 Let the water run until all air has escaped from the pump even water flow 5 In the case of a recently installed piping system or if the pipeline and the pump have been emptied in any other way t...

Page 11: ...hose b see figure Please observe that in some countries only the one string system is approved The fuel hose for the external fuel supply can be lead in 1 Through the bottom plate to the oil pump 2 Th...

Page 12: ...f the spray handle to relieve the high pressure hose of pressure 4 1 2 High pressure hose to outlet point In the case of a pipeline with fixed outlet points the high pres sure hose with imprinted work...

Page 13: ...forward the spray lance or any other accessory to ensure correct mounting before starting the machine NOTE Clean nipple of any impurities each time the spray lance has been dismount ed 4 1 4 Selectio...

Page 14: ...c tors Outlet point with detachable injector To be attached to the quick cou pling of the high pressure cock To be used for dosing of low foaming detergents or disinfec tants Dosage 1 8 Outlet point w...

Page 15: ...r PH value an external injector should be used see section 4 1 5 4 2 Operation 4 2 1 Starting up The shut off cock on the water inlet should be open and the spray handle on the high pres sure hose sho...

Page 16: ...it to heat the water The diesel unit can be switched on or off at convenience by pushing the white Heating push button 5 Pushing the button once will turn on the light in the button and switch ON the...

Page 17: ...e A both spray lances are used low pressure mode possibility of dosing detergents The pressure can be regulated between these positions 4 2 5 Stop Danger of scalding Never detach high pressure hoses a...

Page 18: ...tric box On delivery the adjustment has been set at 5 C This set ting must not be lowered NB The frost protection does NOT function if the machine has been turned off on the main switch IMPORTANT For...

Page 19: ...or the cleaning of surfaces pressure which cannnot stand a too powerful jet i e soft surfaces 5 3 Temperature Hot water significantly increases the efficiency of the cleaning process especially grease...

Page 20: ...foam cleaning you will have to attach a special foam equip ment Insert the suction hose of the injector into the foam detergent Attach the foam lance on the spray handle and now you are ready for foa...

Page 21: ...ng Clean all surfaces under high pressure 4 Rinse afterwards if neces sary To make sure that resi dual impurities are removed from the surface In connection with the working process the optimum cleani...

Page 22: ...detergent to vehicle or equipment surfaces in order to soften up dirt and grime Apply from bottom to top In cases of particularly dirty ve hicles pre spray with a product such as Allosil in order to...

Page 23: ...r dam aged surfaces prior to treatment Wet sand blasting equip ment 1 Connect the sand blasting lance to the pressure washer and place the suction tube in the sand 2 Always wear protective equipment d...

Page 24: ...sk ALTO service technician as soon as possible to disclose the cause of the oil loss PROTECT THE ENVIRON MENT Waste oil and oil sludge must be removed as laid down in the instructions 3 52 4 2 0 05 0...

Page 25: ...ched 3 Flush the spray lance back wards with water 4 If the pressure is still too high repeat items 1 3 6 5 Fuel filter Open the door to gain access to the fuel pump Clean filter 1 Unscrew filter cap...

Page 26: ...ion does not Change to an installation correspond to the ampere corresponding to the ampere consumption of the machine consumption of the machine at a minimum Change the fuse Working pressure too low...

Page 27: ...ALTO service technician Error Message red STOP light flashing Reason Action Illegal sensor comb Lack of water Check your water supply open sufficient pressure Check and clean inlet filter section 6 3...

Page 28: ...r Nilfisk ALTO product is guaranteed for 12 months from date of purchase purchase receipt must be presented on the following conditions that defects are attributable to flaws or defects in materials o...

Page 29: ...d standards EN 60335 2 79 2006 EN 55014 1 2006 EN 55014 2 2001 EN 61000 3 2 2006 Applied national standards and technical specifications DS EN 60335 2 79 Name and address of the person authorised to c...

Page 30: ...A B B OK ESC MIT SUB ISHI DCINP UT A B 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 A B B 5 4 3 9 2 6 7 10 11 1 12 14 13 8 9 15...

Page 31: ...bardia I 26862 www nilfisk it JAPAN Nilfisk Advance Inc 1 6 6 Kita Shinyokohama Kouhoku Ku Yokohama 223 0059 www nilfisk advance co jp KOREA NIlfisk Advance Korea 471 4 Kumwon B D 2F Gunja Dong Gwangj...

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