Bayco Products, Inc. • 640 South Sanden Blvd. • Wylie, TX 75098 • USA • 1-800-233-2155 • 1-469-326-9400 • www.nightstick.com
INS-XPR-5542-VG-18
10-11-2018
Instruction Manual
XPR-5542
US PATENT 9,713,217
Please read these instructions before using your Nightstick XPR-5542GMX/RMX.
They include important safety information and operating instructions.
THE XPR-5542 IS APPROVED FOR USE
0359
E 467756
INTRINSICALLY SAFE
SÉCURITÉ INTRINSÉQUÉ
ID 4008947
CLASS I DIV 1 GRPS A-D T4
CLASS II & III DIV 1 GRPS E-G
CLASS I ZONE 0 GRP IIC T4
CLASS II ZONE 20 IIIC T135ºC
Ex ia IIC T4 Gb
DEMKO 16 ATEX 1815
IECEx UL 16.0168
-20ºC ≤ Tamb ≤ +40ºC
3.7V/Cell 5500-BATT
U
m
= 4.75V
II 2 G Ex ia IIC T4 Gb
Bayco Products, Inc. XPR-5542
Ex ia FLASHLIGHT FOR USE IN HAZARDOUS LOCATIONS
UL listed for use with Bayco Li-ion Battery Pack 5500-BATT
Wylie, TX 75098
WARNINGS - INTRINSICALLY SAFE
y
Warning: To prevent ignition of a hazardous atmosphere, do not locate the charger
for this product in the hazardous environment. The charger for this product must be
located in an area known to be non-hazardous ONLY.
y
Warning: To prevent ignition of a hazardous atmosphere, do not attempt to charge
this product in the hazardous environment. This task must ONLY be performed in an
area known to be non-hazardous.
y
Warning: Lithium-ion batteries must be used and charged properly. Improper use
can result in serious injury, fire, or death.
y
Warning: Use only the included and approved 5500-BATT rechargeable battery pack
from Bayco Products.
y
Warning: Do NOT attempt to use any other rechargeable or non-rechargeable
batteries with this light.
y
Warning: To prevent ignition of a hazardous atmosphere, do not open the lens bezel
in the hazardous environment. This task must ONLY be performed in an area known
to be non-hazardous.
y
Warning: When exchanging the rechargeable battery pack, use only the approved
5500-BATT rechargeable battery pack from Bayco Products.
y
Warning: To prevent ignition of a hazardous atmosphere, the rechargeable battery
pack must only be exchanged in an area known to be non-hazardous.
y
Warning: Do not expose the rechargeable battery pack to water or salt water, or
allow the battery pack to get wet.
y
Warning: Do not store the rechargeable battery pack with metallic objects that may
cause a short circuit.
y
Warning: Substitution of components may impair intrinsic safety.
SPECIAL INSTRUCTIONS FOR INTRINSIC SAFETY
y
For personal safety, always confirm the rating of any known hazardous or potentially
hazardous location where the light is to be used.
INITIAL USE
Warning: To prevent ignition of a hazardous atmosphere, do not attempt to charge
this product in the hazardous environment. This task must ONLY be performed in
an area known to be non-hazardous.
Fully charge the XPR-5542 before the first use, or if the battery is new or has been
unused for several months. The maximum charge time required is approximately 6 hours.
DAILY USE
WARNING: TO PREVENT IGNITION OF A HAZARDOUS ATMOSPHERE, DO NOT
ATTEMPT TO CHARGE THIS PRODUCT IN THE HAZARDOUS ENVIRONMENT.
THIS TASK MUST ONLY BE PERFORMED IN AN AREA KNOWN TO BE NON-
HAZARDOUS.
y
Use only the supplied Nightstick charger, 5500-BATT rechargeable battery pack and
AC or DC adapter. For best performance, charge the 5542 when the flashlight beam
starts to dim.
y
Connect the AC power adapter to the charger. The LED indicator will not be
illuminated at this point.
y
With the flashlight facing forward, slide the 5542 into the charger until the contacts
snap into place.
y
The LED indicator changes to constant red indicating the 5542 is properly inserted into
the charger and is in fact charging. The LED indicator remains red until the battery is fully
charged. At full charge, the LED indicator turns green.
y
The total time to full charge the 5542 varies depending on the remaining charge in
the battery pack.
y
To confirm a full charge, keep the 5542 in the charger and turn it on. The LED
indicator will change to red. Turn off the 5542. If the 5542 is fully charged, the LED
indicator will turn green. If not, it remains red until the charge is completed and the LED
indicator turns green. The 5542 will now be fully charged.
REPLACING LITHIUM-ION RECHARGEABLE BATTERY
While it is highly unlikely that the Lithium-ion Rechargeable Battery Pack for the
XPR-5542 will ever need replacement, the product is designed to allow the end user
to replace it if needed. To replace the rechargeable battery pack, carefully follow the
instructions listed below:
WARNING: TO PREVENT IGNITION OF A HAZARDOUS ATMOSPHERE, DO NOT
OPEN THE LENS BEZEL IN THE HAZARDOUS ENVIRONMENT. THIS TASK MUST
ONLY BE PERFORMED IN AN AREA KNOWN TO BE NON-HAZARDOUS.
WARNING: WHEN EXCHANGING THE RECHARGEABLE BATTERY PACK, USE
ONLY THE APPROVED 5500-BATT RECHARGEABLE BATTERY PACK FROM
BAYCO PRODUCTS.
WARNING: TO PREVENT IGNITION OF A HAZARDOUS ATMOSPHERE, THE
RECHARGEABLE BATTERY PACK MUST ONLY BE EXCHANGED IN AN AREA
KNOWN TO BE NON-HAZARDOUS.
y
Loosen the locking screw located on the side of the tail cap. CAUTION: Do NOT
attempt to completely remove the locking screw. Doing so is not necessary and may
damage the threads. The screw simply needs to be loosened enough to allow the
tail-cap to unscrew.
y
Unscrew the tail-cap from the housing in a counter-clockwise direction.
y
Turn the light upside down and carefully shake the light in order to remove the
battery. Allow the battery to slide into your hand.
y
Next, allow the 5500-BATT rechargeable battery pack to slide out of the light paying
close attention to the battery pack’s orientation within the handle.
y
Using only the approved replacement 5500-BATT rechargeable battery pack
from Bayco Products, slide the new battery pack into the handle of the light using
the directional arrow marked on the side of the pack to be a guide to proper battery
orientation.
y
Replace the tail-cap by screwing it onto the housing in a clockwise direction.
y
Tighten locking screw. CAUTION: Do NOT over-tighten. Doing so may damage the
threads and impact the light’s Intrinsic Safety.
OPERATION
THE XPR-5542 HAS SEVEN LIGHT MODES:
y
Momentary flashlight
y
Full brightness flashlight
y
Medium brightness flashlight
y
Low brightness flashlight
y
Floodlight
y
Dual-light
y
Strobe
The XPR-5542 has two body switches providing access to all modes.
