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Table of ConTenTs

a. General Information  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

A.1 Description  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

A.2  Warranty Information  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3

A.3  Service/Technical Assistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

A.4  Safety Information  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4

b. Machine Installation  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

B.1  Pre-Installation  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

B.2   Mounting  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

B.3   Leveling  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

B.4   Hood Requirements  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

B.5   Clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6

B.6   Restraining Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

B.7   Electrical Connection  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

B.8  Pre Op Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7

C.  operation  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

C.1 Controls and Indicators  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8

C.2  Shut down procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9

C.3  Control Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10

D. assembly/Disassembly and Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . .12

e. Wiring Diagrams  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24

f. specifications  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26

Nieco Corporation - Model JF91E

Summary of Contents for BroilVection JF91

Page 1: ...tore or use gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance APPROVALS IMPORTANT RETAIN THIS MANUAL IN A SAFE PLACE FOR FUTURE REFERENCE Broiler area must be kept free of combustible materials and the flow of combustion and ventilation air must not be obstructed Operating personnel must not perform any maintenance or repair functions Contact your Nieco A...

Page 2: ... 6 B 1 Pre Installation 6 B 2 Mounting 6 B 3 Leveling 6 B 4 Hood Requirements 6 B 5 Clearance 6 B 6 Restraining Device 7 B 7 Electrical Connection 7 B 8 Pre Op Check 7 C operation 8 C 1 Controls and Indicators 8 C 2 Shut down procedures 9 C 3 Control Operation 10 D assembly Disassembly and Cleaning 12 e Wiring Diagrams 24 f specifications 26 Nieco Corporation Model JF91E ...

Page 3: ...ibility of the purchaser and aRe noT covered under warranty The warranty does not extend to Damages caused in shipment or damage as a result of improper use Installation of electrical service Normal maintenance as outlined in this manual Malfunction resulting from improper maintenance not in accordance with the steps contained in this manual and any applicable training Damage caused by abuse or ca...

Page 4: ...has been factory trained and has a complete supply of parts for your Nieco Automatic Broiler You may contact the factory direct at 1 707 284 7100 if you have trouble locating your local Nieco Distributor a 4 Important safety Information Throughout this manual you will find the following safety words and symbols that signify important safety issues with regards to operating or maintaining the equip...

Page 5: ...ts The nieco Corporation does not endorse the use of any particular cleaning degreasing agent Use only those chemicals that are approved for use in your kitchen The broiler should be grounded according to local electrical codes to prevent the possibility of electrical shock It requires a grounded receptacle with separate electrical lines protected by fuses or circuit breakers of the proper rating ...

Page 6: ... ventilation hood of adequate size Do not obstruct the flow of combustion and ventilation air An adequate air supply must be available for safe and proper operation For installations in the Commonwealth of Massachusetts the following shall apply Venting shall be in compliance with NFPA Section 10 3 5 2 for the Model JF91 b 5 Clearance Keep appliance area free from combustibles To facilitate disass...

Page 7: ...1 with current revisions Installation is quick and positive In Canada device is in accordance with CAN 1 6 9 M70 Quick Disconnect Devices for use with gas fuel and CAN 1 6 10 88 metal connectors for gas appliances Correct length for any appliance is simply a matter of loosening two adjuster clips 1 and re tightening 3 to 6 shorter than appliance connector is desired length Restrainer is made of he...

Page 8: ...r heavy load 4 Multi product control Lets you have multiple product recipes preprogrammed 1 2 3 4 5 5 Lock out light Notifies the operator that the broiler has failed to light 3 times and is now in Lock Out mode The broiler can be cycled on and off to reset 1 2 on THe baCK of THe bRoIleR 1 Belt reverse button Press and hold this button to reverse the direction of the belt to help free a belt jam 2...

Page 9: ... BUTTONS Use to adjust product cook times element settings and product names 4 SELECTION INDICATOR LIGHT Lights up to show which button is selected 1 3 4 2 C 1 Controls and Indicators Continued C 2 shutdown Procedures PlanneD sHUTDoWn 1 Allow the broiler to run free of any product for 10 minutes This will burn the chain clean 2 Turn off the Main Power switch 1 Turn off the MaIn PoWeR sWITCH eMeRGe...

Page 10: ...re all pieces of the broiler are in place Make sure the broiler is plugged in and the exhaust hood is turned on Turn the broiler on Step 2 Flex side Set the temperature bottom number to 1000º F 537 C Use the up or down arrows on the control to set the temperature Leave the broiler at 1000º F for one hour DO NOT COOK DURING THIS HOUR After the hour is up use the arrows to put the set point to 20º B...

Page 11: ...own 2 arrows to make changes then press the center square button 3 to save them Changing burner settings Press the product selection button you wish to change Press the product selec tion button twice 2X to get to the burner selection screen Push the up or down button to YES or NO When you are done making changes press the center square button after you are done adjust ing the burner to save your ...

Page 12: ...sIs Unless oTHeRWIse noTeD follow the steps for proper disassembly Reverse the order for reassembly CaUTIon follow the Disassembly and Reassembly steps to ensure proper operation of the broiler failure to do so may result in operational problems WaRnInG bRoIleR PaRTs aRe HoT Do noT aTTeMPT To DIsasseMble THe bRoIleR UnTIl IT Is fUllY Cool faIlURe To folloW THIs InsTRUCTIon MaY ResUlT In seVeRe InJ...

Page 13: ...rtment Sink No Scratch Pad Scrub Pad Towel Heat Resistan t Gloves Degreaser Soft Bristle Brush Small Orifice Brush Shaft Cleaning Tool Tools Needed 1 2 This Stop sign shows a step in the procedure that must be followed exactly or personal safety could be affected This warning symbol shows a step in the procedure that must be followed exactly or broiler performance could be affected This puzzle sym...

Page 14: ... Clean Every 4 hours Scrub Pad 1 Pull the release pin 2 Lift push bar feeder base up and off 3 Wash rinse and sanitize in the 3 compartment sink DO NOT lift the feeder base by the feeder bar or the chains This will damage the feeder base REASSEMBLY Pull the release pin and place feeder base in position Push Bar Feeder Base Feed End Tools Instructions 3 Compartment Sink Clean Every 4 hours Scrub Pa...

Page 15: ... feeder housing on brackets Feeder Housing Feed End Tools Instructions 3 Compartment Sink Clean Daily Scrub Pad 1 Lift and remove 2 Wash rinse and sanitize in the 3 compartment sink REASSEMBLY Hang feed end heat shield on brackets Feed End Heat Shield Feed End Tools Instructions 3 Compartment Sink Clean Daily Scrub Pad ...

Page 16: ... sanitize in the 3 compartment sink Grease Pan Feed End Tools Instructions Clean Daily 3 Compartment Sink Scrub Pad Heat Resistant Gloves Degreaser 1 Slide warming pan shield out 2 Take to sink area and spray with degreaser 3 Wash with a scrub pad rinse and sanitize in the 3 compartment sink Warming Pan Shield Feed End Tools Instructions Clean Daily 3 Compartment Sink Scrub Pad Heat Resistant Glov...

Page 17: ...ink Holding Pan Bracket Feed End Tools Instructions Clean Daily 3 Compartment Sink Scrub Pad Heat Resistant Gloves Degreaser 1 Slide crumb tray out 2 Take to sink area and spray with degreaser 3 Wash with a scrub pad rinse and sanitize in the 3 compartment sink Crumb Tray Feed End Tools Instructions Clean Daily 3 Compartment Sink Scrub Pad Heat Resistant Gloves Degreaser ...

Page 18: ...el and wipe product holding area Product Holding Area Feed End Tools Instructions Soapy Towel Clean Daily Sanitized Towel 1 Lift up and off 2 Take to sink area and spray with degreaser 3 Wash rinse and sanitize in the 3 compartment sink Discharge Heat Shield Discharge End Tools Instructions Clean Daily 3 Compartment Sink Scrub Pad Heat Resistant Gloves Degreaser ...

Page 19: ...ctions Clean Daily 3 Compartment Sink Scrub Pad Heat Resistant Gloves Degreaser 1 Tilt stripper blade away from chain lift off brackets Make sure stripper blade is cool before putting in water or it may warp 2 Take to sink area and spray with degreaser 3 Wash with a scrub pad rinse and sanitize in the 3 compartment sink REASSEMBLY Hang stripper blade on brackets Stripper Blade Discharge End Tools ...

Page 20: ...an Daily 3 Compartment Sink Scrub Pad Heat Resistant Gloves Degreaser 1 Lift and slide the grease trough out of the broiler 2 Take to sink area and spray with degreaser 3 Wash with a scrub pad rinse and sanitize in the 3 compartment sink REASSEMBLY Be sure grease trough is pushed all the way into the broiler Grease Trough Side Tools Instructions Clean Daily 3 Compartment Sink Scrub Pad Heat Resist...

Page 21: ...and let air dry overnight 4 Make sure Incendalyst is dry before putting back on broiler Incendalyst Top Tools Instructions Heat Resistant Gloves Clean Daily CAUTION Extremely Hot Chain Shafts Clean Daily Discharge End 1 Scrape each shaft of both belts on the discharge end with the wide end of the shaft cleaning tool The tool is located on the clip on the discharge end of the broiler 2 Wipe shaft c...

Page 22: ...y Top Tools Instructions Clean Daily 3 Compartment Sink Scrub Pad Heat Resistant Gloves Degreaser CAUTION Extremely Hot EXTREMELY HOT Be careful not to burn yourself 1 Lift upper heat shield up and off 2 Take to sink area and spray with degreaser 3 Wash with a scrub pad rinse and sanitize in the 3 compartment sink Upper Heat Shield Top Tools Instructions Clean Daily 3 Compartment Sink Scrub Pad He...

Page 23: ...d sit flush on their brackets Upper Air Boxes Top Tools Instructions Clean Daily 3 Compartment Sink Scrub Pad Heat Resistant Gloves Lower Reflector Top Tools Instructions Clean Daily Scrub Pad 3 Compartment Sink Heat Resistant Gloves EXTREMELY HOT Be careful not to burn yourself 1 Lift lower reflector up and off 2 Take to sink area and spray with degreaser 3 Wash with a scrub pad rinse and sanitiz...

Page 24: ... i t c e R e N 12725 W B t c e n n o C 9 10 0 W R Y N N L1 k k c o l l o B l a n i i n m r r m e T n r r n G l e Y P N 4405 22 y e r r e G 3 3 P N 4405 20 N L3 L2 2 r o t t o c a t t a n o C 40A 4P 24 l l i i l o C C A V P N 18889 2 l 10 l l a n i i n m r r m e T M M k c o l l o B 2 8T4 6T3 4T2 2T1 i l i l o C L1 L2 r r r e k a a k e r r e B t i i t u c r r c i i r C R B N N L3 W Pred l l d ohesuF...

Page 25: ... 250 Spade C onnect or s Motor P N 20786 Cable P N 18168 C Multi Product Control w as 15161 B19 Sep 13 KK D Changed elem ent relay configuration 12 Nov KK V H Added Lim it Sw itch 17 Nov 14 MJ E Replaced 19235 w 25251 4 9 2015 MJ notch 24V notch Bridge Rectifier P N 12725 18V Main Power Switch P N 15480 12 4 6 5 3 2 1 7 8 9 10 11 PRI SEC Transformer P N 22929 1L1 3L2 5L3 7L4 8T4 6T3 4T2 2T1 Coi l ...

Page 26: ...l panel is on Check for a jam in the conveyor belt Check the stripper blade to make sure they are installed properly Make sure the feeder is assembled properly Check for jam Make sure the drive pin is engaged Make sure the burgers are not frozen together Clean the slide and stripper blade very thoroughly Check cookout temperature undercooking Adjust conveyor belt speed Clean the catalyst if equipp...

Page 27: ...ed here Doing so will affect the opera tion of your broiler Nieco Corporation Model JF91E H sPeCIfICaTIons AUTOMATIC BROILER Model JF91 DIMENSIONS INCH MM Length 39 36 1000 Height 34 50 876 Width 15 50 394 ENERGY Gas connection 3 4 N P T Electrical connection specify exact voltage 120V 3A or 220V 2A Natural LP Gas Operating Usage Average usage BTU hr 27 000 WEIGHT LBS KG Broiler 145 65 52 7 ...

Page 28: ...0 Office 707 284 7430 Fax www nieco com e mail service nieco com Printed in the USA 2012 Nieco Corporation All Rights Reserved Revision History Date Notes REV 6 20 2013 Released A 6 24 2014 Updated photos 115V wiring diagram calibration B 4 30 2015 General Updates C ...

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