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20

H. TROUBLE SHOOTING GUIDE

Identify the problem in the left column, and look for probable causes and solutions in the right hand columns. Probable
causes are listed in “most likely to happen” order. This sequence should be used to isolate the problem. Once the cause
is found, refer to OPERATION and PARTS AND LOCATION sections for explanation of function or repair part needed.
Wiring diagram is located inside electrical control box cover.

PROBLEM

PROBABLE CAUSE

SOLUTION

1. All elements go out or fail

to heat up.

2. Some elements are on,

but others refuse to heat.

3. Elements appear hotter or

colder than usual.

4. Meat Holding Platen won’t

heat.

5. Conveyor belts won’t

advance.

6. Motor control switch
trips.

1. Unit not plugged in properly.
2. Breaker switch on wall panel tripped.
3. Broiler circuit breakers tripped.
4. Broiler on/off switch defective.
5. Main contactor not closing.
6. Main contactor not staying closed.

1. Defective element.
2. Circuit breaker tripped.
3. Loose or broken wire.

1. Supply voltage is different than the ele-
ment ratings.

1. Unit not plugged in properly.
2. Wall cicuit breaker tripped.
3. Defective thermostat/temperature con-

troller.

4. Loose or broken wire.
5. Temperature set too low.

1.   Conveyor belt jammed.
2.   Machine not plugged in properly.
3.   Wall circuit breaker tripped.
4.   Motor control switch off.
5.   Motor speed dial turned to zero.
6.   SCR unplugged or defective.
7.   Drive chain broken.
8.   Drive sprocket loose.
9.   Gear motor defective.
10.  Speed pot defective.
11. Loose or broken wire.
12. Motor unplugged.

1. Conveyor chains jammed.
2. SCR defective.
3. Motor brushes worn out.
4. Drive chain binding.
5. Shorted wire to motor.
6. Motor defective.
7. Switch defective.

1. Plug in properly.
2. Reset circuit breaker.
3. Reset circuit breaker.
4. Replace.
5. Replace contactor coil.
6. Replace on/off switch and check for

loose wires.

1. Replace.
2. Reset.
3. Check all wires. Tighten or replace.

1. Correct supply voltage or install ele-

ments that are rated for the supply volt-
age.

1. Plug in properly.
2. Reset circuit breaker.
3. Replace.

4. Check all wires. Tighten or replace.
5. Increase setting on digital display.

1.   Remove jam. Reset motor switch.
2.   Plug in properly.
3.   Reset circuit breaker.
4.   Turn on.
5.   Increase setting.
6.   Plug in or replace.
7.   Repair or replace.
8    Tighten set screw on the sprocket.
9.   Replace.
10. Replace.
11. Check all wires. Tighten or replace.
12. Plug in. Check for grease or dirt in the

socket.

1. Remove jam. Reset motor switch.
2. Replace.
3. Replace.
4. Adjust chain tension. Lubricate.
5. Repair wire.
6. Replace.
7. Replace.

Summary of Contents for 522E

Page 1: ...REFERENCE Broiler area must be kept free of combustible materials and the flow of combustion and ventilation air must not be obstructed Operating personnel must not perform any maintenance or repair f...

Page 2: ...2...

Page 3: ...heck B Operation 5 Controls and Indicators Broil Temperature Stabilizer Control Step by Step Starting Procedure Shutdown Procedure C Parts and Location 8 732 735 532 535 522 D Cleaning 17 E Periodic M...

Page 4: ...enting must also be complied with CLEARANCE For proper installation the minimum clearance from combustible and non combustible construction is 6 from the back and 6 from the front of the machine Keep...

Page 5: ...maintain a set temperature for holding the hamburgers or chicken Motor Breaker Switch Model 735 535 have 2 Motor Speed Control adjusts the speed of the conveyor belt Model 735 535 have 2 Broil Tempera...

Page 6: ...ng the main power switch to the right Turn on the conveyor belts using the motor breaker switch Step 2 Set the temperature bottom number to 200 F Use the up or down arrows on the con trol to set the t...

Page 7: ...uld not be neces sary Top Number Actual Temperature Bottom Number Set Temperature 4 Set the temperature on the holding sec tion E Use a setting of 200 F to start Recommended maximum holding time is 10...

Page 8: ...8 C PARTS AND LOCATION Model 732 735 Electric Feed End View...

Page 9: ...9 C PARTS AND LOCATION Model 732 735 Electric Left Side View...

Page 10: ...10 C PARTS AND LOCATION Model 732 735 Electric Right Side View...

Page 11: ...11 C PARTS AND LOCATION Model 532 535 Electric Feed End View...

Page 12: ...12 PARTS AND LOCATION Model 532 535 Electric Left Side View...

Page 13: ...13 PARTS AND LOCATION Model 532 535 Electric Right Side View...

Page 14: ...995 RED LIGHT P N 4100 P N 4014 POTENTIOMETER BREAKER SWITCH P N 4094 MAIN SWITCH P N 4059 CONTROL GREASE BOX P N 9491 5 AMP FUSE P N 4601 P N 4602 FUSE HOLDER INSERT P N 9492 GREASE BOX TEMPERATURE O...

Page 15: ...4424 ADJUSTABLE LEG P N 0003 01 P N 9486 PROBE PLATEN GREASE PAN 3 20 95 P N 4444 REFLECTOR 2 ELEMENT HEATING ELEMENT 10 208V P N 4440 240V P N 4442 UPPER HEAT REFLECTOR P N 9460 RETURN PAN P N 6160...

Page 16: ...4424 ADJUSTABLE LEG P N 0003 01 P N 9486 PROBE PLATEN GREASE PAN 3 20 95 P N 4444 REFLECTOR 2 ELEMENT HEATING ELEMENT 10 208V P N 4440 240V P N 4442 UPPER HEAT REFLECTOR P N 9460 RETURN PAN P N 6160...

Page 17: ...ily including the teflon sheet WEEKLY CLEANING 1 Clean the frame of the broiler as necessary to remove grease build up E PERIODIC MAINTENANCE Note Maintenance should be performed by authorized personn...

Page 18: ...face Be sure to re assemble in the same way 1 Run belt until the Master Link is 1 near the front idler shaft 2 Lift shaft and Teflon Blocks up 2 3 and slide the blocks out 3 Unhook the Master Link To...

Page 19: ...stored position and remove a link from the conveyor belt BROIL BELT PROBLEMS Interference with stripper blade The most common belt problem to be expected is the physical interference of the belt with...

Page 20: ...oose or broken wire 5 Temperature set too low 1 Conveyor belt jammed 2 Machine not plugged in properly 3 Wall circuit breaker tripped 4 Motor control switch off 5 Motor speed dial turned to zero 6 SCR...

Page 21: ...erature erratic 3 Air condition vent blowing on broiler 4 Erratic voltage supply 5 Supply voltage incorrect 6 Automatic Temperature Control failure 1 Elements too hot 1 Plug in or replace 2 Replace 3...

Page 22: ...22 I WIRING DIAGRAM Models 732 735 Electric Domestic U S A...

Page 23: ...23 I WIRING DIAGRAM Models 732 735 Electric Export...

Page 24: ...24 I WIRING DIAGRAM Models 532 535 Electric Domestic...

Page 25: ...25 I WIRING DIAGRAM Models 532 535 Electric Export...

Page 26: ...26 I WIRING DIAGRAM Models 522 Electric Domestic...

Page 27: ...27 I WIRING DIAGRAM Models 522 Electric Export...

Page 28: ...Nieco Corporation 15 Guittard Rd Burlingame CA 94010 650 697 7335 Fax 650 697 3014 Reorder 9999 99095 7 01 www nieco com e mail nieco nieco com 2001 Nieco Corporation Printed in the USA...

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