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7.4  Fitting of motors 

The gear unit types FL and FH

 are equipped with a hollow shaft with keyway on the input side. The bore fitting 

is designed in quality H7. 

The motor shaft must always be positioned and fitted in alignment with the  

motor shaft

. Coat the shafts with assembly paste, then join up motor to the gear shaft. Do not drive in the  

motor with a hammer but use the suitable holes and threads on the gear unit and motor to tighten the mounting 
screws on the flange surfaces until the motor is tight. If there is stress on the bearings, the motor will spring 
back easily. Repeat the procedure until the motor and gear unit rest against the flanges without distortion and 
the shafts can be easily rotated. 
 

   

 

Attention against damage to gear unit: 

Driving the motor with a hammer can cause damage to the gearbox. 
Any stress or tension on the bearings may cause them to overheat and lead to bearing 
damage with blockage.

 

 

Drive with lantern and coupling 

a. Preparation 

The surfaces of the coupling bores and the shaft ends must be free from dirt, especially from grease and oil. 
 

b. Installation of the coupling 

The radially arranged clamping screw of the coupling half to be mounted is turned to the left until the screw 
head rests against the cross pin mounted in the counterbore. By turning the screw further, the coupling bore is 
elastically widened so that the coupling can easily be pushed onto the shaft. Proceed in the same way for  
disassembly. 
 

  

Clamp screw and cross pin: 
 
Turn screw to the left until the 
screw head rests against the 
cross pin. Turning the screw 
further to the left expands the 
coupling. 

 
ATTENTION: 

Only expand the 

coupling sufficiently to allow it 
to be mounted, otherwise 
there is a risk of breakage. 

 

Coupling widened  
for fitting. 
 
Coupling bores must be 
free from dirt and grease. 
 
After assembly, tighten 
the clamping screw to the 
required tightening 
torque.

 

 
Tightening torques of the clamp screws 

Screws: DIN 912, 10.9, galvanized 
 

M4 

M5 

M6 

M8 

M10 

5 Nm 

10 Nm 

14 Nm 

35 Nm 

65 Nm 

 
 

7.5  Installation of the other fitted components 
 

The drive and output elements (gears, belt wheels, jointed shafts etc.): 

 

Must have been balanced with G 6.3 

 

Must only be fitted using suitable fitting and withdrawal devices 

 

Must be axially secured even if they have been shrunk on 

 

When using suitable clamping elements, the tightening torques must be observed. 
 
The components must be mounted on the shaft as far as specified in the dimension sheet for the article. 

 

In the case of belt drive, the correct belt tension must be ensured, the manufacturer's instructions  
must be observed. The permissible transverse forces for the shafts must not be exceeded (see catalogue). 

 
 

Input and output elements must be covered with a contact protection. 

Summary of Contents for PowerGear P110

Page 1: ...ner de gmb BA PowerGear_EN Page 1 of 20 Spiral Bevel Gear P Po ow we er rG Ge ea ar r Installation and operating instructions PowerGear P54 to P450 X54 to X280 S75 to S170 Issue 2018 01 Ident No BA 21...

Page 2: ...4 5 Type plate 5 5 6 7 8 8 5 Safety notes 5 1 Basic duties 5 2 Qualified personnel 5 3 Environmental protection 9 9 9 9 6 Transport storage and long term storage 6 1 Transport 6 2 Storage conditions...

Page 3: ...16 11 Inspection and maintenance 11 1 General notes 11 2 Service intervals 11 3 Oil service life 11 4 Oil change 11 5 Checking the gear unit condition 17 17 17 17 17 18 12 Replacement parts replacemen...

Page 4: ...ns We reserve the right to make technical modifications to components while maintaining the performance and safety of the gear units 1 2 Significance of the warning notes The warnings are mentioned in...

Page 5: ...nded use The manufacturer does not accept any liability whatsoever for any damage resulting therefrom This risk shall be solely borne by users PowerGear gear units can be used in a wide range of diffe...

Page 6: ...ft end in k6 The bearings are designed with tapered roller bearings The drive pinions are shrunk into the driven pinion gears on the shaft In case of the reinforced X version the drive shafts are desi...

Page 7: ...5 15 45 78 150 360 585 1300 2150 3200 3550 7000 I 2 1 12 42 68 150 330 544 1220 2010 3050 3500 7000 I 3 1 12 33 54 120 270 450 1020 1650 2850 3350 7000 I 4 1 28 52 100 224 376 860 1410 2300 2900 6600...

Page 8: ...ynthetic gear oil ISO VG 150 up to size P140 with filling Average oil quantity in l 0 05 0 10 0 20 0 30 0 40 1 00 2 20 2 60 3 00 PowerGear HS S75 S90 S110 S140 S170 Running noise at 1500 min 1 Partial...

Page 9: ...dance with regulations or recycled When changing the oil the used oil must be caught in suitable vessels Any pooled oil spills must be removed immediately by means of a binding agent Any pooled oil sp...

Page 10: ...tional and regional regulations for safety accident prevention and environmental protection must be complied with 6 2 Storage conditions PowerGear gear units must only be stored in a closed condition...

Page 11: ...spection glass Oil level centre Oil check screw The oil level affects the thread in the housing bore Oil quantities dependent on ratio speed shaft arrangement and installation position Build size P54...

Page 12: ...inst the cross pin mounted in the counterbore By turning the screw further the coupling bore is elastically widened so that the coupling can easily be pushed onto the shaft Proceed in the same way for...

Page 13: ...ust ensure The gear unit must be protected against any falling objects and dumping Welding work must not be carried out on any part of the drive The gear unit must not be used as a ground point for el...

Page 14: ...shaft seals are wetted with oil then increase speed to approx 500 min 1 After approx 30 minutes gradually increase speeds until the operational speed is reached running in time at idle approx 90 minu...

Page 15: ...unit noises vibrations Oil leakage on the housing and the shaft seal rings Oil level to check the oil level the gearbox must be stopped Check oil levels only with the gear unit in a cooled down condi...

Page 16: ...nit is oily on the out side Insufficient sealing of the bearing flanges and gear unit covers Seal bearing flanges and gear unit covers Oil leak at the ventilation filter Oil foams Oil level in the gea...

Page 17: ...nt Therefore it must be ensured that these maintenance intervals are observed Measures Service intervals Remarks Check running noise for any changes daily Check gear unit for leakage daily Check oil l...

Page 18: ...only be carried out by qualified operating personnel or by the service department of Nidec Graessner It must be possible to reliably assess what needs to be replaced on the gear unit or to determine...

Page 19: ...uses remedy 10 16 Finishing work 7 6 13 Fitted components Notes 7 5 12 Fitting of motors 7 4 12 Gear unit installation in plant 7 2 11 General fault indications 10 1 16 General installation instructio...

Page 20: ...ntervals 11 2 17 Set up of gear unit 4 1 5 Set up of gear unit Technical data 4 5 Storage conditions 6 2 10 Table of contents 0 2 Technical data 4 4 8 Transport 6 1 10 Transport storage and long term...

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