Nidec AD07-E-1-1-023-1-0002 Installation & Operating Instructions Manual Download

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AD700E

INSTALLATION & OPERATING INSTRUCTIONS

CODE: IMAD700E1EN

REVISION: 1.01

DATE: 31/07/2015

LANGUAGE: ENGLISH

For further information and comment, please contact us at: www.nidec-industrial.com

Nidec thanks you for choosing a product of the AD700E family
and for any useful advice aimed at the improvement of this manual.

Summary of Contents for AD07-E-1-1-023-1-0002

Page 1: ...INSTALLATION OPERATING INSTRUCTIONS IMAD700E1EN REV 1 01 31 07 2015...

Page 2: ...N REVISION 1 01 DATE 31 07 2015 LANGUAGE ENGLISH For further information and comment please contact us at www nidec industrial com Nidec thanks you for choosing a product of the AD700E family and for...

Page 3: ...ings Mechanical Installation Operation Parameters Analog and Digital Input Macro Configurations Power Wiring Chapter 9 P 48 Chapter 10 P 50 Modbus RTU Communications Technical Data Trouble Shooting Ch...

Page 4: ...eter access 6 4 Resetting parameters 6 5 Resetting a fault 5 Power Wiring 5 1 Grounding the Drive 5 2 EMC Filter Disconnect 5 3 Wiring Precautions 5 4 Incoming Power Connection 5 5 Drive and Motor Con...

Page 5: ...s that the AD700E product range conforms to the relevant safety provisions of the Low Voltage Directive 2006 95 EC and the EMC Directive 2004 108 EC and has been designed and manufactured in accordanc...

Page 6: ...anufacturer also accepts no liability for damage or consequences resulting from inappropriate negligent or incorrect installation incorrect adjustment of the operating parameters of the drive incorrec...

Page 7: ...Guide and follow all information regarding transport storage installation and use of the AD700E including the specified environmental limitations Do not perform any flash test or voltage withstand te...

Page 8: ...pplied The AD700E can be programmed to operate the driven motor at speeds above or below the speed achieved when connecting the motor directly to the mains supply Obtain confirmation from the manufact...

Page 9: ...If the supply type is IT or corner grounded disconnect the EMC filter before connecting the supply Check the supply cable and motor cable for faults or short circuits Route the cables Thoroughly check...

Page 10: ...s Analog and Digital Input Macro Configurations Power Wiring Chapter 9 P 48 Chapter 10 P 50 Modbus RTU Communications Technical Data Trouble Shooting Chapter 11 P 54 PREVIOUS VIEW 2 2 QUICK START PROC...

Page 11: ...Operation Parameters Analog and Digital Input Macro Configurations Power Wiring Chapter 9 P 48 Chapter 10 P 50 Modbus RTU Communications Technical Data Trouble Shooting Chapter 11 P 54 PREVIOUS VIEW...

Page 12: ...ion about the AD700E 700E including how to identify the drive 3 1 IDENTIFYING THE DRIVE BY MODEL NUMBER Each drive can be identified by its model number as shown in the table below The model number is...

Page 13: ...Size With Filter Without Filter AD07 E 1 2 023 1 10 AD07 E 1 2 023 1 00 0 37 0 5 2 3 1 AD07 E 1 2 043 1 10 AD07 E 1 2 043 1 00 0 75 1 4 3 1 AD07 E 1 2 070 1 10 AD07 E 1 2 070 1 00 1 5 2 7 1 AD07 E 2 2...

Page 14: ...IP66 Switched Units replace with 1 3 2 DRIVE MODEL NUMBERS 3 380 480V 10 3Phase Input 3 Phase Output Model kW HP Output Current A Frame Size With Filter Without Filter AD07 E 1 4 022 3 10 AD07 E 1 4...

Page 15: ...clear Ensure that the ambient temperature range does not exceed the permissible limits for the AD700E given in section 10 1 Provide suitable clean moisture and contaminant free cooling air sufficient...

Page 16: ...ive and below the drive to ensure good air circulation Air should be drawn in below the drive and expelled above the drive In any environments where the conditions require it the enclosure must be des...

Page 17: ...HANICAL DIMENSIONS IP66 NEMA 4X ENCLOSED UNITS 4 4 5 MECHANICAL DIMENSIONS IP66 NEMA 4X ENCLOSED UNITS Drive Size A B D E F G H I J Weight mm in mm in mm in mm in mm in mm in mm in mm in mm in Kg ib 1...

Page 18: ...shown in the table below must be observed The mounting site and chosen mountings should be sufficient to support the weight of the drives Using the drive as a template or the dimensions shown above m...

Page 19: ...lease take care when drilling to avoid leaving any particles within the product Cable Gland recommended Hole Sizes types Power Motor Cables Control Signal Cables Moulded Hole Size Imperial Gland Metri...

Page 20: ...ING THE TERMINAL COVER 4 9 4 4 8 REMOVING THE TERMINAL COVER To access the connection terminals the drive front cover needs to be removed as shown 4 9 ROUTINE MAINTENANCE The drive should be included...

Page 21: ...nd terminal of each AD700E should be individually connected DIRECTLY to the site ground bus bar through the filter if installed AD700E ground connections should not loop from one drive to another or t...

Page 22: ...n installation in which the drive is built the voltage surge suppression components may cause the test to fail To accommodate this type of system HiPot test the voltage surge suppression components ca...

Page 23: ...ng Tables The fuses must comply with any local codes or regulations in place In general type gG IEC 60269 or UL type J fuses are suitable however in some cases type aR fuses may be required The operat...

Page 24: ...he earth conductor must be of at least equal cross sectional area and manufactured from the same material as the phase conductors The motor earth must be connected to one of the AD700E earth terminals...

Page 25: ...ROTECTION The drive has an in built motor thermal overload function this is in the form of an I t trP trip after delivering 100 of the value set in P 08 for a sustained period of time e g 150 for 60 s...

Page 26: ...eral Information and Ratings Mechanical Installation Operation Parameters Analog and Digital Input Macro Configurations Power Wiring Chapter 9 P 48 Chapter 10 P 50 Modbus RTU Communications Technical...

Page 27: ...ons Power Wiring Chapter 9 P 48 Chapter 10 P 50 Modbus RTU Communications Technical Data Trouble Shooting Chapter 11 P 54 PREVIOUS VIEW 5 10 USING THE REV 0 FWD SELECTOR SWITCH SWITCHED VERSION ONLY 5...

Page 28: ...Important safety information General Information and Ratings Mechanical Installation Operation Parameters Analog and Digital Input Macro Configurations Power Wiring Chapter 9 P 48 Chapter 10 P 50 Mod...

Page 29: ...eneral Information and Ratings Mechanical Installation Operation Parameters Analog and Digital Input Macro Configurations Power Wiring Chapter 9 P 48 Chapter 10 P 50 Modbus RTU Communications Technica...

Page 30: ...al Information and Ratings Mechanical Installation Operation Parameters Analog and Digital Input Macro Configurations Power Wiring Chapter 9 P 48 Chapter 10 P 50 Modbus RTU Communications Technical Da...

Page 31: ...f P 24 0 3 Ramp to Stop P 04 with AC Flux Braking Fast Ramp to Stop P 24 Coast if P 24 0 P 06 Energy Optimiser 0 1 0 0 Disabled 1 Enabled When enabled the Energy Optimiser attempts to reduce the overa...

Page 32: ...ol The drive can be controlled in the forward direction only using an external or remote Keypad 2 Bi directional Keypad Control The drive can be controlled in the forward and reverse directions using...

Page 33: ...e signal level falls below 3mA r 20 4 20 to 4mA Signal the Answer Drives will run at Preset Speed 1 P 20 if the signal level falls below 3mA U 10 0 10 to 0 Volt Signal Uni polar The drive will operate...

Page 34: ...requency Speed Logic 1 when the output frequency matches the setpoint frequency 3 Drive Tripped Logic 1 when the drive is in a fault condition 4 Output Frequency Limit Logic 1 when the output frequenc...

Page 35: ...d together Settings 2 and 3 allow the drive to be started from the control terminals directly and the keypad Start and Stop keys are ignored 0 Minimum Speed Keypad Start 1 Previous Speed Keypad Start...

Page 36: ...scaling factor is set to 200 0 a 5 volt input will result in the drive running at maximum frequency speed P 01 Slave Speed Scaling When operating in Slave Mode P 12 9 the operating speed of the drive...

Page 37: ...evel internally represented as 0 100 0 3 PI Feedback Scaling is applied to the PI feedback selected by P 46 internally represented as 0 100 0 P 41 PI Controller Proportional Gain 0 0 30 0 1 0 PI Contr...

Page 38: ...level falls below 3mA r 20 4 20 to 4mA Signal the AD700E will ramp to stop if the signal level falls below 3mA Ptc th Use for motor thermistor measurement valid with any setting of P 15 that has Input...

Page 39: ...required if P 51 1 For settings 2 4 of P 51 autotune MUST be carried out AFTER all other required motor settings are entered P 53 Vector Mode Gain 0 0 200 0 50 0 Single Parameter for Vector speed loo...

Page 40: ...n power up cycling unless a trip occurred prior to power down P00 13 Trip Log Displays most recent 4 trips with time stamp P00 14 Run time since last disable Hours Run time clock stopped on drive disa...

Page 41: ...meters log the number of times specific faults or errors occur and are useful for diagnostic purposes P00 34 Critical fault counter O Volts P00 35 Critical fault counter U Volts P00 36 Critical fault...

Page 42: ...the drive P 47 Used to select the format of the analog signal to be connected to analog input 2 e g 0 10 Volt 4 20mA The diagrams below provide an overview of the functions of each terminal macro fun...

Page 43: ...P 15 DI1 DI2 DI3 AI2 DI4 AI1 0 1 0 1 0 1 0 1 0 STOP RUN Forward Rotation Reverse Rotation AI1 REF P 20 REF Analog Input AI1 1 STOP RUN AI1 REF PR REF P 20 P 21 Analog Input AI1 2 STOP RUN DI2 DI3 PR...

Page 44: ...D KPD REF P 20 REF START 3 STOP ENABLE INC SPD E TRIP OK DEC SPD START 4 STOP ENABLE INC SPD KPD REF AI1 REF AI1 6 STOP ENABLE FWD REV E TRIP OK KPD REF P 20 REF 7 STOP RUN FWD STOP RUN REV E TRIP OK...

Page 45: ...OK Analog Input AI1 5 STOP ENABLE FB REF PR REF P 20 P 21 Analog Input AI1 START P 12 3 or 4 Only 6 STOP ENABLE FB REF AI1 REF E TRIP OK Analog Input AI1 START P 12 3 or 4 Only 7 STOP ENABLE FB REF KP...

Page 46: ...to enter Fire Mode This input may be linked to a fire control system so that in the event of a fire in the building and drive operation is required to be maintained for the longest possible period in...

Page 47: ...on Important safety information General Information and Ratings Mechanical Installation Operation Parameters Analog and Digital Input Macro Configurations Power Wiring Chapter 9 P 48 Chapter 10 P 50 M...

Page 48: ...reat the first Register address as Register 0 therefore it may be necessary to convert the Register Numbers detail in section 9 5 by subtracting 1 to obtain the correct Register address The telegram s...

Page 49: ...e Control Command 0 3 16 Bit Word Bit 0 Low Stop High Run Enable Bit 1 Low Decel Ramp 1 P 04 High Decel Ramp 2 P 24 Bit 2 Low No Function High Fault Reset Bit 3 Low No Function High Coast Stop Request...

Page 50: ...0 P 50 Modbus RTU Communications Technical Data Trouble Shooting Chapter 11 P 54 PREVIOUS VIEW 10 TECHNICAL DATA 10 1 10 10 TECHNICAL DATA 10 1 ENVIRONMENTAL Operational ambient temperature range Open...

Page 51: ...nput 230V 3 Phase Output Voltage Doubler 1 0 37 0 5 7 8 10 10 8 8 2 3 1 0 75 1 15 8 25 20 8 8 4 3 2 1 1 1 5 21 9 32 30 8 8 5 8 200 240 10 V 1 Phase Input 3 Phase Output 1 0 37 0 5 3 7 10 6 8 8 2 3 1 0...

Page 52: ...ly short circuit current 115V 0 37 0 5 1 1 1 5 100kA rms AC 230V 0 37 0 5 11 15 100kA rms AC 400 460V 0 75 1 22 30 100kA rms AC All the drives in the above table are suitable for use on a circuit capa...

Page 53: ...4 5 Integral Solid Sate short circuit protection does not provide branch circuit protection Branch circuit protection must be provided in accordance with the national electrical code and any additiona...

Page 54: ...on time in P 04 or install a suitable brake resistor and activate the dynamic braking function with P 34 U uolt 07 Under voltage on DC bus The incoming supply voltage is too low This trip occurs routi...

Page 55: ...ess the stop key If the fault persists consult you supplier F Ptc 21 Motor PTC thermistor trip Connected motor thermistor over temperature check wiring connections and motor FAn F 22 Cooling Fan Fault...

Page 56: ...www nidec industrial com...

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