background image

10

Chapter 4 |

Connection and start-up

BA-ST 9022-9100-FE

•  Check the operation of the safety valve as de-

scribed by the manufacturer of the valve.

•  Clean the inside of the storage tank periodically. 

Cleaning intervals depends, among other things,  

on the hardness of the water present in a given 

area.

•  To ensure optimum protection of the storage tank 

against  corrosion,  we  recommended  checking 

the level of wear of the isolated magnesium an-

ode once a year.

•  The isolated protective anode earth conductor 

must be connected to the steel components of 

the storage tank (top bottom of the tank). Other

-

wise, the tank will not be protected against cor

-

rosion.

•  In order to eliminate any odour of hydrogen sul-

phide (caused by bacteria in the oxygen deficient 

water),  we  recommend  observing  the  periodic 

cleaning of the tank and replacement of the elec-

trode and, in addition, from time to time and in

-

dependently  of  the  normal  temperature  setting, 

overheating the water in the tank to a tempera-

It is possible to grow Legionella bacteria in 

domestic hot water. To eliminate this danger, 

it is recommended to heat the water to 70

o

once a week and keep it at this temperature 

for 5 minutes.

CAUTION

Warnings and Practical 

Requirements

We recommend the following

1. 

Open the cold water cut-off valve at the inlet and  

 the hot water intake point.

2.  Fill the storage tank until obtaining uniform    

water outflow at the hot water intake point. Close 

the intake points.

3.  Check tightness of the entire system.

When properly filled and vented, the storage tank is 

ready to use.

After the installation and levelling the tank, follow the 

procedure below (for the connector pipe numbers, 

refer to Fig. 3 and Fig. 5):

Fill the storage tank with water and vent it after mak-

ing correct connections.

1.  Remove protecting plugs from the connector 

pipes

2. 

Connect the hot water intake line (XL4).

3.  Connect the cold water supply line together with 

the required safety valves (XL3).

4.  If the system has the hot water circulation 

system, connect it to the connector pipe (XL5). 

Otherwise, plug the pipe.

5. 

Connect all temperature sensors (UA1-3).

In order to minimize thermal energy losses, insulate 

all connector pipes, pipelines and temperature sensor 

covers thoroughly after the installation of the unit and 

performance of the leak proof test. For this purpose, 

use thermal insulation of correctly selected thickness 

and thermal insulation parameters.

Filling and venting the hot water storage tank:

4  Connection  and                    

start-up

Connection

The storage tank connections may not be 

made of materials more precious than car-

bon steel due to the increased electrochem-

ical corrosion. This applies to connector 

pipes (fittings) contacting the tank connector 

pipe thread. Preferably, use galvanized pipe 

connectors (fittings.)

CAUTION

If there is an electric heating module installed 

in the storage tank, fill the tank with water be

-

fore connecting it to the electrical installation.

CAUTION

Open the hot water intake valves before 

heating the system up for the first time or af

-

ter a longer break in its operation in order to 

check whether the storage tank is filled with 

water and the cut-off valve at the cold water 

inlet is not closed.

CAUTION

Start-Up

Thermal Insulation of the System 

We recommend connecting the tank connec-

tor pipes with the system lines by means of 

unions to allow disconnection of the tank, if 

required.

INFORMATION

No thermal insulation, its inadequate thick-

ness or insulation made of improper materi-

als will degrade the thermal insulation of the 

installation.

INFORMATION

Summary of Contents for BA-ST 9022 - FE

Page 1: ...17 01 2020 25619 Installation Operating Manual BA ST 9022 FE BA ST 9030 FE BA ST 9040 FE BA ST 9050 FE BA ST 9075 FE BA ST 9100 FE Hot Water Storage Tank ...

Page 2: ...r use by persons with reduced physical fitness mental efficiency or with out sufficient experience and knowledge if they are not supervised or instructed by a person responsible for their safety Operation of the product by children is strictly prohibited We reserve the right to make the product design changes and changes in the manual NIBE BIAWAR 2019 ...

Page 3: ..._____________________ 10 Start Up________________________ 10 Thermal Insulation of the System ____ 10 Warnings and Practical Requirements___________________ 10 5 Maintenance __________________ 11 Inspection of the Protective Magnesium Anode_______________ 11 Measurement of the Protective Magnesium Anode Wear___________ 11 Replacement of the Protective Magnesium Anode_______________ 12 Cleaning of ...

Page 4: ...the advices contained in this Manual The heated water can be supplied to several intake points at various mutually distant locations such as a bathtub wash basin sink etc 1 General Introduction Intended Use Sections of the Manual relating to the instal lation inspection and maintenance are in tended for the qualified installer CAUTION The manufacturer shall not be held liable for any damages cause...

Page 5: ... excellent thermal insulation properties of all devices Storage tanks have aesthet ic plastic housing a temperature indicator inspection opening and connectors for mounting electric heating unit and connecting the hot water circulation FR1 Protective magnesium anode UL1 Adjustable foot XL54 Thermometer XL35 Connector pipe for mounting electric heating unit QQ1 Inspection opening XL4 Hot water inta...

Page 6: ...ng XL4 Hot water intake connector pipe XL8 Hot water inlet connector pipe XL5 Hot water circulation connector pipe UL1 3 Temperature sensor cover XL9 Cold water inlet connector pipe XL3 Cold water supply connector pipe Fig 4 Section of the BA ST 9075 9100 FE storage tanks Fig 5 Side view of the BA ST 9075 9100 FE storage tanks UL1 QQ1 XL35 XL3 XL9 UA3 UA2 XL5 UA1 XL8 XL4 FR1 XL54 ...

Page 7: ...ing element connector pipe and blanking plate of the inspection opening 2 Remove the upper cover of the housing together with thermal insulation 3 Remove the plugs from the connector pipes and black bushings 4 Remove the fixing screws and the strip connect ing the housing jacket 5 Remove the jacket surrounding the tank housing jacket 6 Remove the four piece thermal insulation If space for the inst...

Page 8: ...tion Installation and commissioning of the storage tank shall only be done by appropriately qual ified installer The installer should inform the user of the functions of the product and pro vide the necessary information on its safe use CAUTION When heating water slight temporary di scharge from the safety valve can occur This is a correct safety valve function Any attempt to interfere in its oper...

Page 9: ...sure reducer option if the pressure in the system exceeds the allowable value HQ1 Strainer filter GP11 Hot water circulating pump GP12 Circulation pump return from the tank GP14 Circulation pump supply to the exchanger GP15 Pump for loading the hot water tank CM1 Hot water expansion vessel Fig 10 Preparing hot water using a plate heat exchanger and a BA ST water tank Fig 11 Loading of the BA ST ta...

Page 10: ...g 3 and Fig 5 Fill the storage tank with water and vent it after mak ing correct connections 1 Remove protecting plugs from the connector pipes 2 Connect the hot water intake line XL4 3 Connect the cold water supply line together with the required safety valves XL3 4 If the system has the hot water circulation system connect it to the connector pipe XL5 Otherwise plug the pipe 5 Connect all temper...

Page 11: ...ent without having to remove it and empty the tank interrupting operation of the storage tank This solution simplifies operation and additionally contributes to the reliability and long lifetime INFORMATION Inspection of the Protective Magnesium Anode It is forbidden to 5 Maintenance Fig 12 Insulated protective magnesium anode ture above 70 C This also eliminates the risk of Legionella bacteria gr...

Page 12: ...intensity PE M5 pin 0 3 mA Fig 14 Replacement of the protective magnesium anode Connect the anode protective conductor to the M5 pin fixed to the top head of the storage tank Once making the above steps the storage tank is ready to use Cleaning of the Storage Tank During the use of the tank the so called boiler scale precipitation occurs from the heated water The amount of deposited stone depends ...

Page 13: ... the inspection opening 10 Replace the insulation and inspection opening blanking plate Storage tank model Inspection opening diameter Tightening torque BA ST 9022 FE BA ST 9030 FE BA ST 9040 FE BA ST 9050 FE ø 120 25 5 Nm BA ST 9075 FE BA ST 9100 FE ø 180 35 5 Nm Table 1 Tightening torque Storage tank model Type Heating unit power Connec tor pipe dia BA ST 9022 FE ME 0015 1 5 kW 1 ME 0020 2 0 kW ...

Page 14: ... into account both the possibility of reuse of materials recycling that can be disassembled and separated from materials unsuitable for recycling as well as risks arising from the processing of materials not intended to reuse The purchased device consists in more than 90 of parts that can be recycled and reused so they are safe for the environment and human health The packaging in which the produc...

Page 15: ... 85 Max allowable instanta neous temp in the tank C 98 Max tank operating pressure bar 6 10 Electric heating module connection inch 1 female 1 female 2 female Corrosion protection ceramic enamel magnesium anode Anode connection inch 1 female 1 female Magnesium anode dimensions mm ø26x650 ø33x500 ø33x720 Weight kg 52 83 97 113 180 210 Acc to EU regulations No 812 2013 814 2013 9 Technical data Tabl...

Page 16: ...16 BA ST 9022 9100 FE Chapter 9 Technical data Dimensions Fig 18 Dimensions of the BA ST 750 9100 FE storage tanks C B W G D E F H I J O K L M N XL3 XL35 QQ1 XL4 XL9 UA2 UA1 XL8 XL5 XL54 UA3 ...

Page 17: ...osure mm ø16 Female XL5 Hot water circulation cal Male 1 Male UA3 Temp sensor enclosure mm ø16 Female XL8 Hot water supply cal Male 1 Male 1 Male XL4 Hot water outlet cal Male 1 Male 1 Male Dimen sions U m Tank BA ST 9022 FE BA ST 9030 FE BA ST 9040 FE BA ST 9050 FE BA ST 9075 FE BA ST 9100 FE B mm 665 743 844 897 1055 1165 C 600 676 774 832 977 1087 D 267 315 323 337 541 576 E 919 930 913 967 109...

Page 18: ...NOTES ...

Page 19: ......

Page 20: ......

Reviews: