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8

Chapter 3 |

 

Installation

BA-ST 9022-9100-FE

Protection against overpressure shall be made in ac-

cordance with the relevant regulations in force.

Connect the storage tank to the water supply system 

of water pressure at least 1 bar and max 10 bar (BA-

ST 9022-FE up to 6 bar)(see Table 6 Technical data). 

Install a pressure reducer if the pressure at the cold 

water inlet to the tank is higher than allowed.

Connect the heating and water supply systems in ac-

cordance with the installation diagram (see Fig. 9, 10, 

11.)

Pressure increases during heating the water in the 

storage tank. Therefore, the appropriate safety valve 

must  be  installed  in  each  storage  tank,  at  the  cold 

water inlet that will protect the storage tank against 

overpressure.  During  heating  the  water,  small  and 

temporary water fl ow from the safety valve can oc-

cur, which indicates that the pressure has increased 

above the rated value, which triggered the valve. This 

may in no way be prevented. Blocked safety valve 

can cause equipment failure. Drain the outfl ow from 

the safety valve to the sewerage or drain grate. The 

safety  valve  outfl ow  line  should  be  installed  with  a 

slope and be protected against water freeze, and it 

should remain open to the atmosphere. The manu-

facturer is not responsible for fl ooding the room as a 

result of the valve operation.

Installation and commissioning of the storage 

tank shall only be done by appropriately qual-

ifi ed installer. The installer should inform the 

user of the functions of the product and pro-

vide the necessary information on its safe use.

CAUTION

When heating water, slight, temporary di-

scharge from the safety valve can occur. This 

is a correct safety valve function. Any attempt 

to interfere in its operation can lead to the 

danger and destruction of the storage tank.

CAUTION

Installation of necking of any kind (such as 

reducers, dirt pockets, etc.) and cut-off  valves 

between the storage tank and the safety valve 

is not allowed. Only a T-pipe with a drain valve 

and a T-pipe with an expansion vessel may be 

installed in these line sections.

CAUTION

Never block the safety valve or drain line. 

This can cause a dangerous overpressure in 

the storage tank.

CAUTION

Installation of the appropriate safety valve in 

the cold water supply line protecting the unit 

against overpressure is mandatory!

CAUTION

Fig. 8 

Housing and thermal insulation disassembly.

In order to minimize the fl ow of water from the 

safety valve associated with the thermal ex-

pansion of the liquid, it is advisable to install 

a suitable expansion vessel at the cold water 

connection (see Fig. 9, 10, 11 item CM1.)

INFORMATION

We recommend installing a strainer in order 

to protect the pumps, check valve and the 

components of the heating system.

INFORMATION

Installation Requirements

Never use the equipment with clogged safety 

valves.

CAUTION

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Summary of Contents for BA-ST 9022 - FE

Page 1: ...17 01 2020 25619 Installation Operating Manual BA ST 9022 FE BA ST 9030 FE BA ST 9040 FE BA ST 9050 FE BA ST 9075 FE BA ST 9100 FE Hot Water Storage Tank ...

Page 2: ...r use by persons with reduced physical fitness mental efficiency or with out sufficient experience and knowledge if they are not supervised or instructed by a person responsible for their safety Operation of the product by children is strictly prohibited We reserve the right to make the product design changes and changes in the manual NIBE BIAWAR 2019 ...

Page 3: ..._____________________ 10 Start Up________________________ 10 Thermal Insulation of the System ____ 10 Warnings and Practical Requirements___________________ 10 5 Maintenance __________________ 11 Inspection of the Protective Magnesium Anode_______________ 11 Measurement of the Protective Magnesium Anode Wear___________ 11 Replacement of the Protective Magnesium Anode_______________ 12 Cleaning of ...

Page 4: ...the advices contained in this Manual The heated water can be supplied to several intake points at various mutually distant locations such as a bathtub wash basin sink etc 1 General Introduction Intended Use Sections of the Manual relating to the instal lation inspection and maintenance are in tended for the qualified installer CAUTION The manufacturer shall not be held liable for any damages cause...

Page 5: ... excellent thermal insulation properties of all devices Storage tanks have aesthet ic plastic housing a temperature indicator inspection opening and connectors for mounting electric heating unit and connecting the hot water circulation FR1 Protective magnesium anode UL1 Adjustable foot XL54 Thermometer XL35 Connector pipe for mounting electric heating unit QQ1 Inspection opening XL4 Hot water inta...

Page 6: ...ng XL4 Hot water intake connector pipe XL8 Hot water inlet connector pipe XL5 Hot water circulation connector pipe UL1 3 Temperature sensor cover XL9 Cold water inlet connector pipe XL3 Cold water supply connector pipe Fig 4 Section of the BA ST 9075 9100 FE storage tanks Fig 5 Side view of the BA ST 9075 9100 FE storage tanks UL1 QQ1 XL35 XL3 XL9 UA3 UA2 XL5 UA1 XL8 XL4 FR1 XL54 ...

Page 7: ...ing element connector pipe and blanking plate of the inspection opening 2 Remove the upper cover of the housing together with thermal insulation 3 Remove the plugs from the connector pipes and black bushings 4 Remove the fixing screws and the strip connect ing the housing jacket 5 Remove the jacket surrounding the tank housing jacket 6 Remove the four piece thermal insulation If space for the inst...

Page 8: ...tion Installation and commissioning of the storage tank shall only be done by appropriately qual ified installer The installer should inform the user of the functions of the product and pro vide the necessary information on its safe use CAUTION When heating water slight temporary di scharge from the safety valve can occur This is a correct safety valve function Any attempt to interfere in its oper...

Page 9: ...sure reducer option if the pressure in the system exceeds the allowable value HQ1 Strainer filter GP11 Hot water circulating pump GP12 Circulation pump return from the tank GP14 Circulation pump supply to the exchanger GP15 Pump for loading the hot water tank CM1 Hot water expansion vessel Fig 10 Preparing hot water using a plate heat exchanger and a BA ST water tank Fig 11 Loading of the BA ST ta...

Page 10: ...g 3 and Fig 5 Fill the storage tank with water and vent it after mak ing correct connections 1 Remove protecting plugs from the connector pipes 2 Connect the hot water intake line XL4 3 Connect the cold water supply line together with the required safety valves XL3 4 If the system has the hot water circulation system connect it to the connector pipe XL5 Otherwise plug the pipe 5 Connect all temper...

Page 11: ...ent without having to remove it and empty the tank interrupting operation of the storage tank This solution simplifies operation and additionally contributes to the reliability and long lifetime INFORMATION Inspection of the Protective Magnesium Anode It is forbidden to 5 Maintenance Fig 12 Insulated protective magnesium anode ture above 70 C This also eliminates the risk of Legionella bacteria gr...

Page 12: ...intensity PE M5 pin 0 3 mA Fig 14 Replacement of the protective magnesium anode Connect the anode protective conductor to the M5 pin fixed to the top head of the storage tank Once making the above steps the storage tank is ready to use Cleaning of the Storage Tank During the use of the tank the so called boiler scale precipitation occurs from the heated water The amount of deposited stone depends ...

Page 13: ... the inspection opening 10 Replace the insulation and inspection opening blanking plate Storage tank model Inspection opening diameter Tightening torque BA ST 9022 FE BA ST 9030 FE BA ST 9040 FE BA ST 9050 FE ø 120 25 5 Nm BA ST 9075 FE BA ST 9100 FE ø 180 35 5 Nm Table 1 Tightening torque Storage tank model Type Heating unit power Connec tor pipe dia BA ST 9022 FE ME 0015 1 5 kW 1 ME 0020 2 0 kW ...

Page 14: ... into account both the possibility of reuse of materials recycling that can be disassembled and separated from materials unsuitable for recycling as well as risks arising from the processing of materials not intended to reuse The purchased device consists in more than 90 of parts that can be recycled and reused so they are safe for the environment and human health The packaging in which the produc...

Page 15: ... 85 Max allowable instanta neous temp in the tank C 98 Max tank operating pressure bar 6 10 Electric heating module connection inch 1 female 1 female 2 female Corrosion protection ceramic enamel magnesium anode Anode connection inch 1 female 1 female Magnesium anode dimensions mm ø26x650 ø33x500 ø33x720 Weight kg 52 83 97 113 180 210 Acc to EU regulations No 812 2013 814 2013 9 Technical data Tabl...

Page 16: ...16 BA ST 9022 9100 FE Chapter 9 Technical data Dimensions Fig 18 Dimensions of the BA ST 750 9100 FE storage tanks C B W G D E F H I J O K L M N XL3 XL35 QQ1 XL4 XL9 UA2 UA1 XL8 XL5 XL54 UA3 ...

Page 17: ...osure mm ø16 Female XL5 Hot water circulation cal Male 1 Male UA3 Temp sensor enclosure mm ø16 Female XL8 Hot water supply cal Male 1 Male 1 Male XL4 Hot water outlet cal Male 1 Male 1 Male Dimen sions U m Tank BA ST 9022 FE BA ST 9030 FE BA ST 9040 FE BA ST 9050 FE BA ST 9075 FE BA ST 9100 FE B mm 665 743 844 897 1055 1165 C 600 676 774 832 977 1087 D 267 315 323 337 541 576 E 919 930 913 967 109...

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