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Niagara 6600 Series, Installation, Operation & Maintenance Manual

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Niagara 6600 Series Installation, Operation & Maintenance Manual Download Page 44

150 Venture Boulevard

Spartanburg, SC 29306

Phone: (864) 574-8060, Fax: (864) 574-8063

Customer Care: (800) 778-9242

internet: http://www.niagarameters.com

email: [email protected]

© 2008  All rights reserved.

All data subject to change without notice.

M600

Revision E

October 2010

venture

MEASUREMENT

®

meters

NIAGARA 

Summary of Contents for 6600 Series

Page 1: ...M600 Revision E October 2010 meters NIAGARA INSTALLATION OPERATION MAINTENANCE MANUAL 6600 Series Magnetic Flowmeter ...

Page 2: ...be followed when installing this equipment Tampering or replacement with non factory components may adversely affect the safe use of the system DISCLAIMER In order to continuously improve quality Venture Measurement Co LLC reserves the right modify the technical content without prior notice Responsibility as to the suitability and intended use of the instrument lies solely with the operator Improp...

Page 3: ...chnical Specifications 6 1 6 Dimensions 9 2 0 HANDLING STORAGE 2 1 Inspection and Handling 15 2 2 Storage 17 3 0 MECHANICAL INSTALLATION 3 1 Guidelines 17 3 2 Mounting 19 4 0 ELECTRICAL WIRING 4 1 Guidelines 21 4 2 Connection Information Wiring Diagram 22 5 0 SET UP PROGRAMMING 28 6 0 MAINTENANCE 38 7 0 DIAGNOSTIC MESSAGES 39 8 0 TROUBLESHOOTING 40 ...

Page 4: ... ELECTRONICS circuitry is housed in a cast aluminum box with IP67 protection against dust and limits submersion to 3 2feet 1 meter NEMA 6 protection The termination of the electronics is given in an adjacent cast aluminum housing with inch NPT fittings for the required interface cables The flanged meter is available from 1 2 to 24 inch sizes Hastelloy Stainless Steel electrodes 150 carbon steel fl...

Page 5: ...ochemical iron steel paper mining and agricultural industries etc They are used to measure water flow cooling in steel and power plants They have the ability to measure flow of clean water effluent sludges etc in pollution and environmental control These meters offer an obstructionless maintenance free alternative to mechanical flow devices The 6600 series of electromagnetic flowmeters offer the u...

Page 6: ...trength of the magnetic field is constant by design for a particular model and meter size e The induced voltage is therefore linear in a relation with the pipe internal diameter strength of the magnetic field and the mean flow velocity With l and B being constant for a particular size the voltage generated e m f is directly proportional to the mean flow velocity Voltage e e m f generated α v veloc...

Page 7: ... the electronics circuitry yielding only the true generated signal that is being induced by the fluid moving through the meter The auto zero occurs several times a second insuring an automatic positive reference as to zero flow The induced voltages are amplified using differential amplifiers with high input impedances to minimize the effect from any electrode coating The amplifier gain is adjusted...

Page 8: ...316L Stainless Steel optional T Tantalum optional P Platinum Rh optional M Monel optional Mounting Connections 0 150 ANSI Flange 1 300 ANSI Flange to 4 1 300 ANSI Flange Carbon Steel 6 0 8 0 2 150 ANSI Flange Stainless Steel 0 5 4 0 2 150 ANSI Flange Stainless Steel 6 0 8 0 2 150 ANSI Flange Stainless Steel 10 0 above Liner Material T PTFE Teflon 0 5 6 0 T PTFE Teflon 8 0 12 0 R Hard Rubber Ebonit...

Page 9: ...l Flow also indicated as BDF on display forward reverse indication with separate totalizers Accuracy 0 5 of rate over 10 1 turndown to 12 1 0 of rate over 10 1 turndown 14 to 24 Repeatability 0 1 of full scale Full Scale Flow 1 6 to 32 ft sec Response Time 2 sec Velocity Range 0 16 to 32 ft sec Agency Approvals FM3810 General Purpose for to 24 FM3611 Class 1 Div II Group C D for to 6 Protection IP...

Page 10: ... 30 Minutes Installation Inlet Length 10 x NB Outlet Length 5 x NB Sensor and electronics are grounded properly and sensor is centered in pipe Accuracy statement is based on frequency scaled pulse output of Flow Meter taken after suitably dividing the frequency avoiding any transaction error Magmeter Weight Chart SIZE 1 2 1 1 1 2 2 3 4 5 6 8 10 12 14 16 18 20 24 NET WEIGHT IN LBS KG FLANGE SIZE 15...

Page 11: ... 457 7 047 39 68 3 00 4 00 40 00 790 11 204 8 78 9 213 59 52 4 00 6 00 60 00 1230 11 204 8 78 9 213 72 75 5 00 10 00 100 00 1980 13 386 13 661 14 09 99 2 6 00 14 00 140 00 2820 13 386 13 661 14 09 110 23 8 00 25 00 250 00 4975 13 386 13 661 14 09 121 25 10 00 39 00 390 00 7790 18 11 18 583 18 583 220 46 12 00 55 50 555 00 11095 19 291 20 784 20 784 286 6 14 00 76 00 760 00 15250 22 047 22 48 22 48...

Page 12: ...9 Installation Operation Maintenance Manual M600 NIAGARA 1 6 Dimensional Drawing Integral or Remote ...

Page 13: ...NIAGARA Installation Operation Maintenance Manual M600 Rev E 10 ...

Page 14: ...11 Installation Operation Maintenance Manual M600 NIAGARA ...

Page 15: ...NIAGARA Installation Operation Maintenance Manual M600 Rev E 12 ...

Page 16: ... M600 NIAGARA CH 0 04 x 1 77 4x45 0 08 2 1 38 35 2 28 58 0 39 10 0 43 11 1 18 30 0 04 0 04 1 ALL DIMENSIONS ARE IN INCHES MM UNLESS OTHERWISE SPECIFIED 2 USE GENERAL TOLERANCES FOR OTHER THAN SPECIFIED Adapter 3 4 BSP to 19 68 50 Separate Sensor ...

Page 17: ...nce Manual M600 Rev E 14 Wall Mounting Plate Assembly for Housing Type C D MIG CO2 Welding For Mounting Pipe 1 378 35 0 079 0 2 0 039 0 1 0 472 12 1 85 47 Extension Pipe O D 1 5 38 I D 1 26 32 Bush for Mounting Plate 0 787 20 Mounting Plate ...

Page 18: ...s be full even if the flow goes down to a trickle Installation In horizontal installations the meter should be in the lowest section of the pipe to assure a filled meter condition If you have local indication on your meter and the meter will be installed in a high location the meter can be installed at a 45 angle by properly positioning the mating flanges on the pipe This will allow you to read th...

Page 19: ...and greater than 6 inches 150mm up to sizes 12 inches 300mm use the eyebolts to lift move and position the instrument There is risk of injury if the instrument slips from the webbing Hence care should be taken to ensure that the instrument does not suddenly rotate about its axis Do not lift the instrument with a fork lift as this could cause the casing to buckle and damage the internal coils LOW H...

Page 20: ...sing atmosphere less than 100 relative humidity Store between 50 F and 200 F 3 0 MECHANICAL INSTALLATION 3 1 Guidelines Installation Guidelines a Only use the bolts and gaskets as described in the technical data of the operating manual b Ensure the mains supply is switched off during installation Install the flow meter at a location such that the pipe is always full at that location LOW HI SET LA ...

Page 21: ...ways full For horizontal installations the electrode axis should always be in the horizontal plane The flow meter should be installed such that the forward flow is always in the direction pointed by the arrow that is placed on the sensor body Use of suitable gaskets can prevent leakage from near the flanges However gaskets should be perfectly aligned with the holes Improperly aligned gaskets can c...

Page 22: ...PTFE Pipe Size Inches 0 5 0 5 1 1 1 5 1 5 2 2 3 3 4 4 6 6 8 8 10 12 14 16 18 20 24 Flange Pressure Rating 150 300 150 300 150 300 150 300 150 300 150 300 150 300 150 300 150 150 150 150 150 150 150 Max Tightenting Torque Ft PTFE Hard Rubber 10 10 10 15 15 25 25 35 40 60 30 50 60 75 75 105 100 130 190 180 270 250 350 QTY Bolt Size 4 0 5 x 2 25 4 0 5 x 2 25 4 0 5 x 2 5 4 0 625 x 3 4 0 5 x 2 75 4 0 7...

Page 23: ...n be applied up to the maximum rated test pressure for the appropriate flange Notes Use only undamaged rust free bolts Lubricate bolt threads and all mating surfaces of nuts and washers Tighten bolts in the sequence shown until torque is achieved Check and if necessary retighten bolts immediately before pressure testing For sizes having 12 bolts or more it is recommended that two joiners work simu...

Page 24: ... cable suitable and approved for the country where the instrument is going to be used The recommended conductor size for power supply and relay output is 14 gage with at least 250 VAC insulation Ensure that the instrument is connected to reliable ground Use 14 gage conductor with at least 250 VAC insulation The recommended cable for 4 20 mA output and pulse output is the Belden 8760 shielded twist...

Page 25: ...ARA Installation Operation Maintenance Manual M600 Rev E 22 4 2 Connection Information Wiring Diagrams Cable Connection with Sensor Remote Be sure to turn off power to the meter before attempting any wiring ...

Page 26: ...nance Manual M600 NIAGARA Teflon Wire TINNED WIRE 0 08 0 2 x 7 OR 0 005 0 125 x 19 TEFLON SHEATHING 0 06 1 5 COPPER TIN COATED WIRE SHIELDING 0 04 0 12 x 0 16 4 x 0 63 16 TEFLON SHEATHING 0 09 2 5 NOTES All dimensions are in inches mm ...

Page 27: ...ED TINNED COPPER WIRE 006 0 15X19 Nos PVC SHEATHING 012 0 3 THK ANNEALED TINNED COPPER WIRE BRAIDING 80 COVERING PVC SHEATHING 012 0 3 THK NOMINAL ANNEALED TINNED COPPER WIRE BRAIDING COTTON THREAD PACKING PVC SHEATHING 0 37 9 5 0 04 1 0 02 0 5 THICK MAXIMUM RESISTANCE KM 58 7 Ohm Note All dimensions are in inches mm ...

Page 28: ...rument Relay 1 Relay 2 Frequency Pulse Output Active Freq Pulse Output Open Collector Passive 4 20mA DC Current Output COM RDN3 2 N D R 1 N D R Spare Fuse Fuse T 1A 250V J1 J2 Active J1 Passive Freq J2 Pulse Note J1 Please place jumper on upper 2 contacts for Active output on lower 2 contacts for Passive output Note J2 Please place jumper on upper 2 contacts for Frequency output on lower 2 contact...

Page 29: ...NIAGARA Installation Operation Maintenance Manual M600 Rev E 26 ...

Page 30: ...27 Installation Operation Maintenance Manual M600 NIAGARA ...

Page 31: ...sage will display Hit the ENT key This message will display At this point the cursor will be positioned to the most significant digit A valid password entry will allow you to continue with the Programming Mode An invalid password entry will display This will then cause an exit from the Programming Mode FLOW MEASUREMENT MODE SELECTION After a valid password is entered the programming will continue ...

Page 32: ...nable to the increment key will continue with the loop for Uni Directional Forward Mode DISPLAY MODE PROGRAMMING Programming will continue with Display Mode Programming The default display is This Display Mode is the default and will reset for any subsequent attempt for programming of parameters An enable to the ENT key will accept this mode and programming will jump to the next parameter An enabl...

Page 33: ...o CuM hr the following message will display When Unit for Program is set to GPM the following message will display Enabling the increment key will increment the digit to which the cursor is positioned while an enable to the ENT key will accept the data and the cursor will move forward to the next position When required use the ENT key to enter the value of the rate of flow and move on to the next ...

Page 34: ...selected by enabling the increment key and accepted by an enable to the ENT key Another option can be selected by enabling the increment key and accepted by an enable to the ENT key TOTALIZER UNITS Next in the Display Units Mode is the Totalizer Units This is the display of units for the built in flow integrator The Unit for Display is CuM or Gals which has to be accepted by enabling the ENT or in...

Page 35: ... display 001 0 Gal Imp is the default value for Pulse Value for the GPM option of Units for Program This means it will reset for any subsequent attempt for programming of parameters RESET TOTALIZER The next programming parameter is the Reset Totalizer Any of the Forward Reverse or Both Totalizers can be reset to all zero value in this menu of programming The following message will display NOTE 2 A...

Page 36: ...wing display and an enable to the increment key will jump to the Reset Both Totalizers submenu After this submenu the program will jump to the next parameter Set Pulse On Time The subsequent display which will follow for resetting of Both Totalizers will be An enable to the ENT key for this option will confirm the resetting of Both Totalizers and an enable to the increment key will jump tot he Res...

Page 37: ...can be programmed throughout the range provided A HI Flow Alarm value should be greater than the LO Flow Alarm value and the LO Flow Alarm value should be greater than the Creep Suppression Level An enable to the ENT key will enter into the programming menu A HI Flow Alarm and LO Flow Alarm can be set in the sequence in this parameter programming If Unit for Program is CuM hr the following message...

Page 38: ...o the ENT key will continue with the configuration of the relay and will show the following display Relay 1 HA Flow is the default parameter This is the reset value for any subsequent attempt for programming of parameters An enable to the ENT key will accept the selection or an enable to the increment key will display the following message An enable to the ENT key will accept the selection and wil...

Page 39: ...e displays An enable to the ENT key will accept the data and an enable to the increment key will advance it by one Creep Suppression Level up to 9 9 CuM hr or 43 56 GPM can be programmed provided CS Level is less than LO Flow Alarm value Detection of Creep Suppression Level will drive the current output to 4 mA This will cause the Totalizer to stop and display will show a zero value for Flow Rate ...

Page 40: ... will show 00 value to password which can be set to a desired value After the new password entry is complete the following message will display Display will show Instantaneous Flow Rate and Flow Totalizer An enable to the increment key after Done will continue with the new password subroutine The default password up to 80 NB is NB size of that instrument For instruments above 80 NB size the defaul...

Page 41: ...procedure for replacing the fuse If Fuse Holder is of type TR5 1 Unscrew the terminal cover of the instrument 2 Identify fuse type Tr5 on terminal board 3 Remove all connections Unscrew the terminal PCB 4 Pull out blown fuse 5 Insert new fuse into base TR51A 230 VAC 6 Replace terminal PCB Screw back into place ensuring it is tight 7 Make all the connections 8 Tighten the terminal cover 9 Switch ON...

Page 42: ...m while programming LO Alarm Reset LO Alarm display will prompt the programmer with this message and programming will jump to LO Alarm programming CS L Whenever set LO Alarm is less than CS Level while programming LO Alarm display Reset LO Alarm will prompt the programmer with this message and programming will jump to Low Alarm programming CS L Whenever set LO Alarm is less than CS Level while pro...

Page 43: ... faulty Consult Factory 3 LED display blank 1 Fuse may be blown 1 Check and replace fuse 2 Power supply card 2 Replace Card may be faulty Consult Factory 4 Alarm signal at wrong Setpoints for alarm may be Check the programmed values flow rate value incorrect of the alarm setpoints 5 Display black near edges Very high temperature Contact factory generated inside enclosure 6 Poor readability of disp...

Page 44: ...64 574 8060 Fax 864 574 8063 Customer Care 800 778 9242 Internet http www niagarameters com email sales niagarameters com 2008 All rights reserved All data subject to change without notice M600 Revision E October 2010 venture MEASUREMENT meters NIAGARA ...

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