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(ii)

In accordance with Nexen’s established policy of constant product improvement, the specifications contained in this
manual are subject to change without notice.  Technical data listed in this manual are based on the latest information
available at the time of printing and are also subject to change without notice.

Technical Support: 800-843-7445

(651) 484-5900

www.nexengroup.com

Copyright 1999 Nexen Group, Inc.

Nexen Group, Inc

.

560 Oak Grove Parkway

Vadnais Heights, Minnesota 55127

ISO 9001 Certified

Read this manual carefully before installation and operation.

Follow Nexen's instructions and integrate this unit into your system with care.

This unit should be installed, operated and maintained by qualified personnel ONLY.

Improper installation can damage your system or cause injury or death.

Comply with all applicable codes.

DANGER

Summary of Contents for Air Champ Power Capsuls PC-402-4

Page 1: ...i FORM NO L 20090 J 0801 POWER CAPSULS PC 402 4 405 4 408 4 410 4 AND 415 4...

Page 2: ...Technical Support 800 843 7445 651 484 5900 www nexengroup com Copyright 1999 Nexen Group Inc Nexen Group Inc 560 Oak Grove Parkway Vadnais Heights Minnesota 55127 ISO 9001 Certified Read this manual...

Page 3: ...iii Table of Contents Introduction 1 Installation 1 Lubrication 1 Maintenance 2 Parts Replacement 2 Reassembly 4 Replacement Parts 5 Repair Kits 5 Parts List 6 Warranty 7...

Page 4: ...ATION Nexen s Power Capsul is foot mounted and equipped with input and output shafts The Power Capsul must be horizontally mounted on a base capable of sustaining the braking torque generatedbytheunit...

Page 5: ...Breathers Item 35 3 Remove Pipe Plugs Item 33 and drain out oil 4 Place Power Capsul on a firm support with the Input Shaft Item 7 pointing upwards 5 Remove Cap Screws Item 28 6 Lift Clutch Housing I...

Page 6: ...Output Shaft Item 6 and press into Bearing NOTE Pressure Plate Bearing Ring Assembly should now move freely on the spline of the Output Shaft Any binding indicates improper internal spline alignment...

Page 7: ...ing Item 19 and Shaft Seal Item 23 in the Clutch Housing a Carefully slide the new Shaft Seal Item 3 in the opposite direction that the seal lip points onto a pilot ring b Slide the pilot ring over th...

Page 8: ...ing O ring Repair Kit SealandLiningKititemsplus3InnerBearingsand Shaft Seal To order a repair kit specify the model and serial number of your unit and the repair kit product number from the following...

Page 9: ...4 4 4 4 22 RetainingRing 2 2 2 2 2 231 Shaft Seal 2 2 2 2 2 24 Spring Self Centering 4 4 4 4 4 26 Cap Screw 8 8 8 8 8 27 Cap Screw 16 16 16 16 16 28 Cap Screw 6 12 12 12 12 29 RetainingRing 2 2 2 2 30...

Page 10: ...F BREACH OF WARRANTY OR OTHER BREACH OF CONTRACT NEGLIGENCE OR OTHER TORT OR OTHERWISE EVEN IF NEXEN SHALL HAVE BEEN ADVISED OF THE POSSIBILITY OR LIKELIHOOD OF SUCH POTENTIAL LOSS OR DAMAGE For all o...

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