FORM NO. L-20090-J-0801
2
Periodically inspect the Power Capsul for oil leaks, air leaks, and loose screws, particularly on the cylinders.
Loss of torque indicates the Friction Discs are worn and require replacement.
MAINTENANCE
PARTS REPLACEMENT
SEAL KIT
1.
Remove sixteen Cap Screws (Item 27).
2.
Remove four Cylinders (Item 5).
3.
Remove eight Cap Screws (Item 26).
4.
Remove four Piston assemblies (Item 8).
5.
Remove four old Cylinder Gaskets (Item 53).
6.
Remove four old Piston Seals (Item 42).
7.
Lubricate new Piston Seal with o-ring lubricant and with seal
lip facing upward, place new Piston Seal onto Piston and slide
new seal into groove.
8.
Refer to
REASSEMBLY
, Steps
10
and
11
.
LINING KIT
1.
Proceed with Steps 1-7 of
PARTS REPLACEMENT
, SEAL
KIT.
2.
Remove Breathers (Item 35).
3.
Remove Pipe Plugs (Item 33) and drain out oil.
4.
Place Power Capsul on a firm support with the Input Shaft
(Item 7) pointing upwards.
5.
Remove Cap Screws (Item 28).
6.
Lift Clutch Housing (Item 1) off Brake Housing (Item 2).
7.
Remove old O-ring (Item 32).
8.
Remove clutch Friction Discs (Item 9) and Inner Discs (Item
10) and inspect for wear.
NOTE:
Mark for reference a pin and a hole on the Friction Disc
if the original disc are to be reinstalled. The unit’s performance
could be adversely affected if the same discs do not oppose
each other when reinstalled.
9.
Remove the Actuator Rod Assemblies (Items 12, 14, 21, 24,
and 29) from the Yoke (Item 4) sockets.
10. Slide Pressure Plate/Bearing Ring Assembly (Items 3, 17, 20,
and 54) with the Yokes (Item 4) off the Output Shaft (Item 6).
11. Remove Brake Friction Discs (Item 9) and Inner Discs (Item
10). Inspect for wear and mark a reference pin as specified
in the previous note.
12. Refer to
REASSEMBLY
.
