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FORM NO. L-20090-J-0801

REPLACEMENT PARTS

REPAIR KITS

 MODEL       BEARING KIT       LINING KIT

SEAL  KIT

  PC-402

          961700

        951771

951772

  PC-405

          951800

        951871

951872

  PC-408

          951900

        951971

951972

  PC-410          

952000

        952071

952072

  PC-415        

  952100

        952171

952172

Replacement parts are available in three repair kits and consist of:

Seal Kit

4 Piston Seals and 4 Gaskets.

Lining Kit

Seal Kit items plus Friction Discs and Housing O-
ring.

Repair Kit

Seal and Lining Kit items plus 3 Inner Bearings and
Shaft Seal.

To order a repair kit, specify the model and serial number of your
unit and the repair kit product number from the following table.

TABLE 2
REPAIR KIT SELECTION

The item or balloon number for all Nexen products is used for part identification on all product parts lists, product price lists, unit
assembly drawings, bills of materials, and instruction manuals.

When ordering replacement parts, specify model designation, item number, part description, and quantity.  Purchase replacement parts
through your local Nexen Distributor.

Summary of Contents for Air Champ Power Capsuls PC-402-4

Page 1: ...i FORM NO L 20090 J 0801 POWER CAPSULS PC 402 4 405 4 408 4 410 4 AND 415 4...

Page 2: ...Technical Support 800 843 7445 651 484 5900 www nexengroup com Copyright 1999 Nexen Group Inc Nexen Group Inc 560 Oak Grove Parkway Vadnais Heights Minnesota 55127 ISO 9001 Certified Read this manual...

Page 3: ...iii Table of Contents Introduction 1 Installation 1 Lubrication 1 Maintenance 2 Parts Replacement 2 Reassembly 4 Replacement Parts 5 Repair Kits 5 Parts List 6 Warranty 7...

Page 4: ...ATION Nexen s Power Capsul is foot mounted and equipped with input and output shafts The Power Capsul must be horizontally mounted on a base capable of sustaining the braking torque generatedbytheunit...

Page 5: ...Breathers Item 35 3 Remove Pipe Plugs Item 33 and drain out oil 4 Place Power Capsul on a firm support with the Input Shaft Item 7 pointing upwards 5 Remove Cap Screws Item 28 6 Lift Clutch Housing I...

Page 6: ...Output Shaft Item 6 and press into Bearing NOTE Pressure Plate Bearing Ring Assembly should now move freely on the spline of the Output Shaft Any binding indicates improper internal spline alignment...

Page 7: ...ing Item 19 and Shaft Seal Item 23 in the Clutch Housing a Carefully slide the new Shaft Seal Item 3 in the opposite direction that the seal lip points onto a pilot ring b Slide the pilot ring over th...

Page 8: ...ing O ring Repair Kit SealandLiningKititemsplus3InnerBearingsand Shaft Seal To order a repair kit specify the model and serial number of your unit and the repair kit product number from the following...

Page 9: ...4 4 4 4 22 RetainingRing 2 2 2 2 2 231 Shaft Seal 2 2 2 2 2 24 Spring Self Centering 4 4 4 4 4 26 Cap Screw 8 8 8 8 8 27 Cap Screw 16 16 16 16 16 28 Cap Screw 6 12 12 12 12 29 RetainingRing 2 2 2 2 30...

Page 10: ...F BREACH OF WARRANTY OR OTHER BREACH OF CONTRACT NEGLIGENCE OR OTHER TORT OR OTHERWISE EVEN IF NEXEN SHALL HAVE BEEN ADVISED OF THE POSSIBILITY OR LIKELIHOOD OF SUCH POTENTIAL LOSS OR DAMAGE For all o...

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