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FORM NO. L-20328-B-1112

PARTS REPLACEMENT–FRICTION FACINGS

FMCBE REMOVAL

1.  Remove the Plug (Item 32) and loosen the Set Screw 

(Item 31) securing the FMCBE to the motor or  Input 
Unit (See Figure 7).

2.  Remove the socket head cap screws  and lock 

washers  that secure the FMCBE to the motor or 
Input Unit; then, slide the motor or Input Unit off the 
FMCBE.

CAUTION

Unscrewing the Bar (Item 38) more than one-half 

turn  will damage the bar.

3.  Slowly unscrew the Bar (Item 38) one-half turn to 

release the Key (Item 25).

4.  Remove the FMCBE from the gear reducer.

NOTE

If an Input Unit is installed on the FMCBE, it must 

be removed before servicing the FMCBE.

1.  Remove the four Socket Head Cap Screws (Item 

13) and separate the two halves of the FMCBE (See 

Figure 8).

13

FIGURE  8

Plug 

(Item 32)

Set Screw 

(Item 31)

Key 

(Item 25)

Bar 

(Item 38)

FIGURE 7

SYMPTOM

PROBABLE CAUSE

SOLUTION

Failure to engage.

Air not getting to the FMCBE due to a control valve

malfunction.

Check for a control valve malfunction or low

air pressure and replace the control valve if

necessary.

Air leaks around the O-ring Seals.

Replace the O-ring Seals.

Failure to disengage.

Unexhausted air due to a control valve malfunction.

Check for a control valve malfunction and

replace the control valve if necessary.

Loss of torque.

Air leaks around the O-ring Seals.

Replace the O-ring Seals.

Worn or dirty Friction Facings.

Replace the Friction Facings.

Summary of Contents for AIR CHAMP FMCBE 130-24

Page 1: ...1 FORM NO L 20328 B 1112 Flange Mounted Enclosed Clutch Brakes FMCBE Model 130 24 with Locking Key...

Page 2: ...out notice Technical Support 800 843 7445 651 484 5900 www nexengroup com Copyright 2012 Nexen Group Inc Nexen Group Inc 560 Oak Grove Parkway Vadnais Heights Minnesota 55127 ISO 9001 Certified Read t...

Page 3: ...r Connections 5 Lubrication 6 Troubleshooting 6 FMCBE Removal 7 Parts Replacement Friction Facings 7 Parts Replacement Input Bearing 8 Parts Replacement Bearings and O Ring Seals 9 Parts Replacement I...

Page 4: ...6 Tighten the Bar Item 38 to 5 Ft Lbs 6 8 N m to firmly seat the Key Item 25 in the gear reducer See Figures 1 and 2 7 Insert the customer supplied key into the motor shaft keyway See Figure 2 8 Secur...

Page 5: ...gure 4 2 Connect the air supply line to the port marked 3 and other air pressure supply line to the port marked 5 See Figure 4 3 WAY CONTROL VALVES 3 Way Normally Open N O and Normally Closed N C Cont...

Page 6: ...ed lubricators If you are not using a Nexen lubricator calibration must replicate the following procedure 1 Close and disconnect the air line from the unit 2 Turn the Lubricator Adjustment Knob clockw...

Page 7: ...it must be removed before servicing the FMCBE 1 Remove the four Socket Head Cap Screws Item 13 and separate the two halves of the FMCBE See Figure 8 13 FIGURE 8 Plug Item 32 Set Screw Item 31 Key Item...

Page 8: ...w Flat Head Machine Screws Item 7 See Figure 9 11 11 11 11 7 10 7 FIGURE 9 PARTS REPLACEMENT INPUT BEARING 1 Remove the four Socket Head Cap Screws Item 13 and separate the two halves of the FMCBE See...

Page 9: ...Item 13 and separate the two halves of the FMCBE See Figure 12 2 Remove the four remaining Socket Head Cap Screws Item 13 and slide the Male Pilot Item 20 Stub Shaft Item 23 and the two Ball Bearings...

Page 10: ...the Piston Item 16 See Figure 15 15 Press the old Ball Bearing Item 2 out of the Piston Item 16 See Figure 15 16 Clean the bearing bore of the Piston Item 16 with fresh safety solvent making sure all...

Page 11: ...d loosen the Set Screw Item 31 one full turn to release the Input Unit Shaft from the FMCBE 1 Remove the Socket Head Cap Screws Item 29 Lock Washers Item 30 and Hex Nuts Item 31 then remove the Input...

Page 12: ...instruction manuals PARTS LIST When ordering replacement parts specify model designation item number part description and quantity Purchase replacement parts through your local Nexen Distributor INPU...

Page 13: ...t Head Machine Screw 12 10 Splined Disc 1 112 Friction Facing 2 12 Air Chamber 1 13 Socket Head Cap Screw 8 141 O ring Seal 1 151 O ring Seal 1 16 Piston 1 In accordance with Nexen s policy of product...

Page 14: ...TURE WHATSOEVER WHETHER ARISING OUT OF BREACH OF WARRANTY OR OTHER BREACH OF CONTRACT NEGLIGENCE OR OTHER TORT OR OTHERWISE EVEN IF NEXEN SHALL HAVE BEEN ADVISED OF THE POSSIBILITY OR LIKELIHOOD OF SU...

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