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 FORM NO. L-20328-B-1112

INSTALLATION

CAUTION

This unit is not intended for foot mounting.  Flange 

mount the FMCBE with Locking Key only.

1.  Coat the threads of the Bar (Item 38) with Loctite

®

 

242; then, thread the Bar into the Stub Shaft (Item 23) 
until the end of the Bar is visible in the keyway slot of 
the Stub Shaft (See Figure 1).

2.  Apply a thin film of Never-Seez

®

 to Key (Item 25) (See 

Figure 1).

3.  Place the Key (Item 25) into the keyway of the Stub 

Shaft (Item 23) (See Figure 1).

4.  Slide the FMCBE output shaft into the gear reducer 

(See Figure 2).

5.  Secure the FMCBE to the gear reducer, using 

customer supplied socket head cap screws, lock 
washers, and nuts (See Figure 2).

6.  Tighten the Bar (Item 38) to 5 Ft. Lbs. [ 6.8 N•m] to 

firmly seat the Key (Item 25) in the gear reducer (See 
Figures 1 and 2).

7.  Insert the customer supplied key into the motor shaft 

keyway (See Figure 2).

8.  Secure the FMCBE to the motor using customer 

supplied  socket head cap screws and lock washers; 
then, tighten the socket head cap screws to 48.3 Ft. 

Lbs. [65.5 N•m] torque (See Figure 2).

10. Align the tapped hole in the Drive Disc (Item 4) with 

the hole in the Housing (Item 1) (See Figure 1).

11. Tighten the Set Screw (Item 31) and install the Plug 

(Item 32) (See Figure 2).

Customer 

supplied 

key

Set Screw 

(Item 31)

Plug 

(Item 32)

Customer supplied

socket head cap screw 

and lock washer

Gear 

Reducer

FIGURE  2

Motor

FMCBE 

Housing 

(Item 1)

Customer supplied 

socket head cap screws, 

lock washers, and nuts

Bar 

(Item 38)

Key 

(Item 25)

Stub Shaft 

(Item 23)

FIGURE  1

Housing 

(Item 1)

Drive Disc 

(Item 4)

Summary of Contents for AIR CHAMP FMCBE 130-24

Page 1: ...1 FORM NO L 20328 B 1112 Flange Mounted Enclosed Clutch Brakes FMCBE Model 130 24 with Locking Key...

Page 2: ...out notice Technical Support 800 843 7445 651 484 5900 www nexengroup com Copyright 2012 Nexen Group Inc Nexen Group Inc 560 Oak Grove Parkway Vadnais Heights Minnesota 55127 ISO 9001 Certified Read t...

Page 3: ...r Connections 5 Lubrication 6 Troubleshooting 6 FMCBE Removal 7 Parts Replacement Friction Facings 7 Parts Replacement Input Bearing 8 Parts Replacement Bearings and O Ring Seals 9 Parts Replacement I...

Page 4: ...6 Tighten the Bar Item 38 to 5 Ft Lbs 6 8 N m to firmly seat the Key Item 25 in the gear reducer See Figures 1 and 2 7 Insert the customer supplied key into the motor shaft keyway See Figure 2 8 Secur...

Page 5: ...gure 4 2 Connect the air supply line to the port marked 3 and other air pressure supply line to the port marked 5 See Figure 4 3 WAY CONTROL VALVES 3 Way Normally Open N O and Normally Closed N C Cont...

Page 6: ...ed lubricators If you are not using a Nexen lubricator calibration must replicate the following procedure 1 Close and disconnect the air line from the unit 2 Turn the Lubricator Adjustment Knob clockw...

Page 7: ...it must be removed before servicing the FMCBE 1 Remove the four Socket Head Cap Screws Item 13 and separate the two halves of the FMCBE See Figure 8 13 FIGURE 8 Plug Item 32 Set Screw Item 31 Key Item...

Page 8: ...w Flat Head Machine Screws Item 7 See Figure 9 11 11 11 11 7 10 7 FIGURE 9 PARTS REPLACEMENT INPUT BEARING 1 Remove the four Socket Head Cap Screws Item 13 and separate the two halves of the FMCBE See...

Page 9: ...Item 13 and separate the two halves of the FMCBE See Figure 12 2 Remove the four remaining Socket Head Cap Screws Item 13 and slide the Male Pilot Item 20 Stub Shaft Item 23 and the two Ball Bearings...

Page 10: ...the Piston Item 16 See Figure 15 15 Press the old Ball Bearing Item 2 out of the Piston Item 16 See Figure 15 16 Clean the bearing bore of the Piston Item 16 with fresh safety solvent making sure all...

Page 11: ...d loosen the Set Screw Item 31 one full turn to release the Input Unit Shaft from the FMCBE 1 Remove the Socket Head Cap Screws Item 29 Lock Washers Item 30 and Hex Nuts Item 31 then remove the Input...

Page 12: ...instruction manuals PARTS LIST When ordering replacement parts specify model designation item number part description and quantity Purchase replacement parts through your local Nexen Distributor INPU...

Page 13: ...t Head Machine Screw 12 10 Splined Disc 1 112 Friction Facing 2 12 Air Chamber 1 13 Socket Head Cap Screw 8 141 O ring Seal 1 151 O ring Seal 1 16 Piston 1 In accordance with Nexen s policy of product...

Page 14: ...TURE WHATSOEVER WHETHER ARISING OUT OF BREACH OF WARRANTY OR OTHER BREACH OF CONTRACT NEGLIGENCE OR OTHER TORT OR OTHERWISE EVEN IF NEXEN SHALL HAVE BEEN ADVISED OF THE POSSIBILITY OR LIKELIHOOD OF SU...

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