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6

 FORM NO. L-20328-B-1112

LUBRICATION

NOTE

Pneumatically actuated devices require clean, pressure regulated, and lubricated air for maximum performance 

and long life.  The most effective and economical way to lubricate Nexen Clutch/Brakes is with an Air Line 

Lubricator, which injects oil into the pressurized air, forcing an oil mist into the air chamber.

Locate the lubricator above and within ten feet of the Clutch/Brake, and use a low viscosity oil such as SAE-10.

Synthetic lubricants are not recommended.

LUBRICATOR DRIP RATE SETTINGS

NOTE

These settings are for Nexen supplied lubricators.  If you are not using a Nexen lubricator, calibration must 

replicate the following procedure.

1.  Close and disconnect the air line from the unit.

2.  Turn the Lubricator Adjustment Knob clockwise three 

complete turns.

3.  Open the air line.

4.  Close the air line to the unit when a drop of oil forms 

in the Lubricator Sight Gage.

5.  Connect the air line to the unit.

6.  Turn the Lubricator Adjustment Knob counterclockwise 

until closed.

7.  Turn the Lubricator Adjustment Knob clockwise one-

third turn.

8.  Open the air line to the unit.

TROUBLESHOOTING

Female 

Pilot

Plug

Housing

Splined 

Disc

O-ring 

Seals

Male 

Pilot

Air 

Chamber

Spring 

Pin

Key

Ball 

Bearings

Stub 

Shaft

Piston

Set 

Screw

Ball 

Bearing

Air to 

Clutch

Air to 

Brake

Drive 

Disc

Friction 

Facings

Bar

Ball 

Bearing

FIGURE  6

Summary of Contents for AIR CHAMP FMCBE 130-24

Page 1: ...1 FORM NO L 20328 B 1112 Flange Mounted Enclosed Clutch Brakes FMCBE Model 130 24 with Locking Key...

Page 2: ...out notice Technical Support 800 843 7445 651 484 5900 www nexengroup com Copyright 2012 Nexen Group Inc Nexen Group Inc 560 Oak Grove Parkway Vadnais Heights Minnesota 55127 ISO 9001 Certified Read t...

Page 3: ...r Connections 5 Lubrication 6 Troubleshooting 6 FMCBE Removal 7 Parts Replacement Friction Facings 7 Parts Replacement Input Bearing 8 Parts Replacement Bearings and O Ring Seals 9 Parts Replacement I...

Page 4: ...6 Tighten the Bar Item 38 to 5 Ft Lbs 6 8 N m to firmly seat the Key Item 25 in the gear reducer See Figures 1 and 2 7 Insert the customer supplied key into the motor shaft keyway See Figure 2 8 Secur...

Page 5: ...gure 4 2 Connect the air supply line to the port marked 3 and other air pressure supply line to the port marked 5 See Figure 4 3 WAY CONTROL VALVES 3 Way Normally Open N O and Normally Closed N C Cont...

Page 6: ...ed lubricators If you are not using a Nexen lubricator calibration must replicate the following procedure 1 Close and disconnect the air line from the unit 2 Turn the Lubricator Adjustment Knob clockw...

Page 7: ...it must be removed before servicing the FMCBE 1 Remove the four Socket Head Cap Screws Item 13 and separate the two halves of the FMCBE See Figure 8 13 FIGURE 8 Plug Item 32 Set Screw Item 31 Key Item...

Page 8: ...w Flat Head Machine Screws Item 7 See Figure 9 11 11 11 11 7 10 7 FIGURE 9 PARTS REPLACEMENT INPUT BEARING 1 Remove the four Socket Head Cap Screws Item 13 and separate the two halves of the FMCBE See...

Page 9: ...Item 13 and separate the two halves of the FMCBE See Figure 12 2 Remove the four remaining Socket Head Cap Screws Item 13 and slide the Male Pilot Item 20 Stub Shaft Item 23 and the two Ball Bearings...

Page 10: ...the Piston Item 16 See Figure 15 15 Press the old Ball Bearing Item 2 out of the Piston Item 16 See Figure 15 16 Clean the bearing bore of the Piston Item 16 with fresh safety solvent making sure all...

Page 11: ...d loosen the Set Screw Item 31 one full turn to release the Input Unit Shaft from the FMCBE 1 Remove the Socket Head Cap Screws Item 29 Lock Washers Item 30 and Hex Nuts Item 31 then remove the Input...

Page 12: ...instruction manuals PARTS LIST When ordering replacement parts specify model designation item number part description and quantity Purchase replacement parts through your local Nexen Distributor INPU...

Page 13: ...t Head Machine Screw 12 10 Splined Disc 1 112 Friction Facing 2 12 Air Chamber 1 13 Socket Head Cap Screw 8 141 O ring Seal 1 151 O ring Seal 1 16 Piston 1 In accordance with Nexen s policy of product...

Page 14: ...TURE WHATSOEVER WHETHER ARISING OUT OF BREACH OF WARRANTY OR OTHER BREACH OF CONTRACT NEGLIGENCE OR OTHER TORT OR OTHERWISE EVEN IF NEXEN SHALL HAVE BEEN ADVISED OF THE POSSIBILITY OR LIKELIHOOD OF SU...

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